Finished!
OK, I need to update my prior posting a bit as it had some inaccuracies...
The compressor outlet of the Edge Ball Bearing turbo is 3. 00 inches... Stock is of course 2. 75 inches.
The banks technicooler inlet tube is 2. 75 inches at the compressor outlet necked up to 3. 5 inches after about a 4 inch long ramp up.
Now you see my problem. Edge = 3. 00 inches at the compressor outlet. Banks inlet pipe 2. 75 inches at the turbo end...
Boy, I need to find someone that can make me a 3. 5 inch pipe necked down to 3. 00 inches and bent precisely to work in my truck ... Yah Right! Without the truck on property, good luck... Hmm what combination of cutting and welding do I need??? Damn, a 3. 5 inch intercooler pipe will get in the way of my cool blue hose and my bypass line... . Ding! The Intercooler pipe that came with the Edge BB turbo is 3. 00 inches right? of course... Ok, does it run to the Banks technicooler correctly? Not really, it is too long as the Banks has a massive 3. 5 inch diameter inlet dumping to equally massive tanks... . OK, chop saw time... I cut about 2. 5 inches off of the length of the 3. 00 inch diameter Edge intercooler pipe and it lined up pretty gosh darn close... I filed and sanded the cut edge, cleaned it of chips then got a 3. 00 to 3. 50 inch adapter hose to connect the Edge intercooler pipe to the Banks technicooler.
Of course this bolted right up to the Edge BB turbo compressor outlet as it came with it! The angles and runs were almost perfect.
So, the end result is that I am not using the Banks 3. 5 inch intercooler pipe, I am using 3. 00 inch all the way from the turbo compressor to the Banks technicooler... I do not feel that I am restricting flow much at all over what Banks offers as theirs necks down to 2. 75 inches. .
It was raining today (yes, we get about 5 days a year of it) but what I could tell is that the turbo spools even quicker. I only got up to about 18 lbs of boost, roads were wet and I would have broke the back tires loose.
I can give no EGT comparison, as I couldn't drive too hard... I have no doubt this thing is going to work well, it is massive when compared to the stock intercooler and the Banks High Ram has to flow a heck of alot better than the puny stock manifold... . I painted it black...
The best thing is that I got rid of that plastic tanked pos stock intercooler!
Anyway, I am going to tow an 8,000lb boat tomorrow and that will be a great test of the difference this thing makes.