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Best brand / type brake control to buy?

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A different kind of "earth roamer."....?

Modifying Trailer

flawed

I picked up a new '06 QC dually Friday. Just the fact that Ford now has an integrated brake controller (how hard is that when everything needed is already in the ABS system?) was enough to make the decision over CTD very difficult. And I searched and searched for something that would sense hydraulic pressure but never saw mention of the brakesmart until yesterday. Now I'm relieved I can get a setup without the fundamental flaws of the Prodigy that I've got on my original setup.



Last winter I hauled logs through the Colorado mountains with studded snow tires, a 20k gooseneck trailer, and a Prodigy. It did well with frequent adjustments even in the slickest of conditions but there were two circumstances where the flaws of the inertia setup made me want to throw the damn thing in the trash right under my soiled trousers.



In the first case I was inexperienced and didn't have the boost set high enough on the trailer brakes on an 8 mile, curvy, 7% grade. An inertia system must sense that you are slowing down before it decides how much trailer brake to apply. So, as your service brakes begin to weaken the Prodigy lessens the voltage to the trailer brakes which puts even more stress on your service brakes. I think this is a fundamental flaw which the brakesmart overcomes, at least until the brakes are so gone that the pedal hits the floor.



The other big problem is that the inertia systems only work if you are moving. It's brown trousers time again when you are climbing a slick road up a hill and you make a perfect stop at a stop sign halfway up only to find that you start sliding downhill backwards completely out of control. No matter how hard you wail on the pedal you've only got 1 volt going to the trailer brakes.



Whatever brake control one gets, make sure that manual override is easily accessible and be ready to use it at all times!



The more minor problem I have with inertia systems is that they don't know you're travel speed and the vehicle's kinetic energy is proportional to the velocity squared. So when I've got my Prodigy dialed in to work just right at 55 mph that means the trailer wheels will skid when I'm driving 25 mph through the next town and my chin will be hitting the wheel a lot.



My concern with the Jordon is that the relationship between pedal travel and brake pressure is nowhere near linear.



Sorry if I got too technical.



Mark
 
Mountainram said:
Last winter I hauled logs through the Colorado mountains with studded snow tires, a 20k gooseneck trailer, and a Prodigy. It did well with frequent adjustments even in the slickest of conditions but there were two circumstances where the flaws of the inertia setup made me want to throw the damn thing in the trash right under my soiled trousers.





Mark



This is the situation where the Jordan and Brakesmart are needed ... also ... ever heard of Exhaust Brake ?? ... :-laf



Kevin
 
Alpcom said:
This is the situation where the Jordan and Brakesmart are needed ... also ... ever heard of Exhaust Brake ?? ... :-laf



Kevin



The exhaust brake helps to maintain speed on a 7% grade with a heavy load. But when it's time to slow down fast because of an obstruction in the road, which is the situation I was in, the exhaust brake really doesn't do anything to overcome the shortcomings of an inertia based brake actuator. It doesn't help with the other two scenarios either.
 
I have used a Brakesmart controller for the past two years. My decison to go with the Brakesmart was based on its use of direct truck hydraulic brake pressure for opertion.



This Controller is without doubt the finest trailer brake controller made. Consider that Ford is using the same principle in their Tow Command trailer brake control system.



With respect cost consider: Truck $40,000, RV $35,000, Brake controller $400. No contest. I have a $75,000 investment. Am I going to go with a lesser brake controller to save a hundred bucks or so? Don't think so...



Jerry K
 
Mountainram said:
My concern with the Jordon is that the relationship between pedal travel and brake pressure is nowhere near linear.
Agreed, but it's a "good enough" solution in comparison with an inertial controller (which, like you, almost cost me a rig in a sudden Texas Gulf Coast thunderstorm).



Although I'm a strong Brakesmart proponent and will most likely purchase one for my next controller, consider that the Jordan, since it is linked to the brake pedal instead of the hydraulic system, will still provide trailer braking even if the truck's hydraulic brakes fail.



Rusty
 
I have a problem with the "set it and forget it" theory that everyone keeps dropping here on these forums. I have a Prodigy, and I constantly have to adjust it. When I go out on a 7 or 10 day run, or any run for that matter, my trailer is constantly changing anywhere from 5,000# to say 14,000# as I pick up and drop off horses. I can't see where the Jordan or Brakesmart would be any less of a hassle in this situation.
 
The reason that the proportional controllers like the Jordan or Brakesmart do not require adjustment with changing loads is because with the heavier combined load, you naturally have to apply more brake pressure to acheive the same braking as with a lighter load. The increased brake pressure is translated into increased brake current to the trailer, so everything is still in balance. As a disclaimer, I cannot claim that this works from experiecne since I always tow the same weight, but I think the theory still holds up.
 
It works as you say Klenger. When I've towed different loads on the same day it works the same. I can't say enough about how well it works. The only controller I would consider over the Jordan would be a Brakesmart. As they say, try it you'll like it.
 
lawdog said:
Is the Brakesmart even available... . Last time I tried their website was GONE



Yes at Dr. Performance.

Yes its spendy. :--)



And if it Saves My A**, just one time. its money well spent. JMHO ;)
 
Sled dog: Did you have any conversation with them regarding the blurbs about EGT and Boost monitoring? I'm curious as to what that all implies, or will add to the cost.
 
JThiessen said:
Sled dog: Did you have any conversation with them regarding the blurbs about EGT and Boost monitoring? I'm curious as to what that all implies, or will add to the cost.



Unit arrived today. Will install tomorrow. I asked No questions regarding EGT or Boost monitoring as I already have gauges.

But $25 shipping!! Plus $435 for the unit, I feel a little violated. I hope I get what I payed for. JMO
 
When I picked up my 06 at DSM 3 weeks ago they had a brakesmart on display in the aftermarket parts area with a boost/egt module hooked up to it.



As far as brake controlers go I am willing to spend the money for the Brakesmart. I had planned on taking the one out of my 04. 5 but my mom thought she may want to buy the truck from me for towing her horse trailer. She loved towing with the Brakesmart so she doesn't want me to take it out. Guess I'll be calling Dr. P soon.
 
Sled Dog said:
But $25 shipping!! Plus $435 for the unit, I feel a little violated.
Wow, thats close to what 4 Jordans are, I have seen them for 119. 00. Question is, is it really 4 times better?



I was just about to post a brake controller poll as its time for a change.

I have a Tekonsha Voyager and feel its bottom of the barrel in the way it works.



After reading this thread I bet the poll would have been-

1) BrakeSmart

2) Jordan Ultima

3) Tekonsha Prodigy



I feel I have always had expensive taste and want the best but it sounds as though the dr performance folks are taking advantage but who knows. . maybe the pressure sensor is where all the expense is.



Seems know one dislikes a Jordan so this time I may settle for being a #2 kinda guy and spend 20 extra on buying direct and another 5 for shipping.
 
Matt400 said:
Wow, thats close to what 4 Jordans are, I have seen them for 119. 00. Question is, is it really 4 times better?



I was just about to post a brake controller poll as its time for a change.

I have a Tekonsha Voyager and feel its bottom of the barrel in the way it works.



After reading this thread I bet the poll would have been-

1) BrakeSmart

2) Jordan Ultima

3) Tekonsha Prodigy



I feel I have always had expensive taste and want the best but it sounds as though the dr performance folks are taking advantage but who knows. . maybe the pressure sensor is where all the expense is.



Seems know one dislikes a Jordan so this time I may settle for being a #2 kinda guy and spend 20 extra on buying direct and another 5 for shipping.



Buy the Best and never look back :D 26k on SRW 3500 never know its back there. :-laf

Is it better? You can bet your Lifesaver ;)
 
Last edited:
Sled Dog said:
Buy the Best and never look back :D 26k on SRW 3500 never know its back there. :-laf

Is it better? You can bet your Lifesaver ;)



You're right, you must like your Jordan controller as well as I do. I'm glad I bought mine. I can't even imagine going back to one of the ramp style ones. Best thing since sliced bread and the customer service can't be beat. I haul up to 20k and don't even know the trailer is back there. Try it and you will be surprised how well it works.
 
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