Gents,
I would like to take a moment to say thanks to Greg Boardman of Desert Racing Concepts, not just for putting on a great trail ride, but for all his personal attention to some serious KORE Baja 1000 R and D.
This post could be huge if I were to list everything that DRC has done to aid KORE's 2004 Baja 1000 race effort, but I'll limit it to just a few things.
How about fabricating massive bump stop actuators until well after midnight, then testing the trick Timbren rubber springs by launching the the KORE race truck into four foot deep sand whoops while pinned in 5th? Greg calls this "moshing"; I call it "schralping. " Basically there are no legitimate verbs in the dictionary that describe what we actually do with these trucks - that is, pushing the limits of what can be done. It's better simply to experience it than to describe it. We were deep in the desert at 0100, under the light of HID, doing 80 mph, trying everything within reason to break stuff on the truck. This might not sound like it makes sense, but the philosophy is simple: The Baja 1000 is 8 days away. Far better to bend, mash, and explode metal within close proximity to the DRC headquarters instead of 28 hours into the race, 700 miles south of the border...
Anyway, we were successful. We lunched the front ring and pinion - big time. Then we limped home, listening to the hideous grinding and clanking of spider gears eating ring gears resonate through the truck's . 120 wall chromemoly cocoon.
We sleep, wake up before the sun, rip the entire guts out of the font housing in 40 minutes - I'm talking the stub axles, hub assemblies, ring gear, carrier - everything. Then we wash up and head out to meet everyone for the trail ride, the KORE race truck rolling, but in a sad condition - 2wd - just like a freshly-neutered dog, or the Desert Bull's new dually...
So we drive to Big Bear - beautiful scenery, great trail, nice people. As we stop for lunch, I look around the parking lot, I see, for the first time, TDR members standing around trucks that actually have mud, dirt and grime all over them! I could see in Greg's eye that he felt proud like a father who finally sees his son punch out the neighborhood bully!
We were looking at a group of So Cal TDR members who found it more interesting to do some real off-road driving than standing around a bunch of meticulously-detailed trucks, fervently discussing the merits of the temperature, pressure and viscosity gages recently installed in their wiper fluid reservoirs...
This was the first So Cal TDR event I ever attended where people actually did something sort of gnarly and masculine. It kind of warmed my heart. I mean, dynos are cool, but I've always felt they were kind of too antiseptic. There's no risk involved, so how can there be any adventure?
Anyway, after we had an excellent lunch with the group we raged down the mountain - once again, all off-road via a different route, and in the most heinous fashion possible - with Greg in the lead, our wives screaming while we were launching our trucks four feet in the air, pinned in top gear and not letting off - not even for a second...
Then I blew out the left front hub assembly - landed from a jump with the steering wheel a little cocked. With trucks this big, you must always try to land with the wheels perfectly straight or something could bend or give. This time it was the left front hub bearing. It just blew up. This was compounded by the fact that we were trusting the press fit to hold everything in place - i. e. no stub axles, no clamping force on the bearings. What was amazing and confidence-inspiring was the fact that the wheel did not leave the chassis! The caliper held the disc, the disc held the wheel studs - a nice safety feature if you're doing a hundred near cliffs.
Now the KORE race truck is really dead - about 40 miles up in the mountains. Greg goes back to DRC, rips the hub assembly from his personal truck (Big Red) and sends it back with Mike Sedway - our Baja 500 chase truck madman. Mike custom fabricated his 2nd Gen. CTD-equipped Ram to hold 40 gallons of fuel, four spare tires, nitrogen for air tools and tires, survival gear, high-level VHF communication, guns, tools, and any part you can think of - and his truck can also do San Felipe to Gonzaga Bay in 1. 5 hours! He is the man when it comes to race chase.
There was a lot of snow, so my wife, Greg's wife, Jeff, and Patrick - also diehard desert racers - were all huddled around the fire when Mike showed up, turned on his truck's "pit" lights and set up shop. We had the race truck rolling back down the mountain in 15 minutes!
Once again, I'm skipping about a million details, but that's the short version. Greg Boardman and DRC are the best. When Greg Boardman says, "Desert Proving Grounds," he means it.
Desert Racing Concepts in Twentynine Palms is now KORE's #1 testing facility.
Best Regards,
Kent Kroeker
KORE