Fix for colder A/C and keeping proper cooling to rear cylinders
Here's the fix for my 2006 Mega Cab which I installed when I fixed the faulty recirculation door, redesigned and replaced the blend doors, and installed physical stops in the heater box. I had to remove the entire dash, so while in there, I found an electric powered heater control valve with 5/8" heater connections. To correct the problem of the missing Heater Control Valve, I researched the web and found a four port electronic heater control valve, model 354-69494, with 5/8" ports from a company named Thermotion, in Mentor, Ohio. In the picture you'll see I installed it with silicone heater hose. The valve is to the left being temporarily held up with a wire tie until I get to make a mounting bracket for it.
This valve is designed specifically for this sort of application, and they further recommend that it could be used in an HVAC system without any blend air temperature doors. It comes complete with an integral position feedback potentiometer so that it could communicate its position to a temperature computer and work without blend doors. But for my application, I would not need to connect anything to the potentiometer connections. Thermotion did install an optional voltage dropping resistor in the motor power connections to the protect the motor if it receives power all the time. Having that resistor provided me several wiring options and I could consider each before deciding how I wanted it to operate in this system.
Thermotion explained to me that this actuator is not waterproof, as it is not in a sealed housing that would prevent water from getting into the actuator. However, mounting it properly under the hood should provide some degree protection if it is mounted in a way to not encourage the intake of water. In this application, the valve would be high up under the hood near the passenger side battery, which was certainly high enough to avoid direct water ingestion, and it was tilted slightly during mounting so any water would not travel down the actuator shaft into the motor. I used a double-pole/double-throw illuminated, 3-position rocker switch with a center-off position to power the valve. I could power the valve to provide coolant to the heater core, and turn the switch off once the actuator reached the end of its travel, and vice-versa to block coolant to the heater core for max A/C cooling, right from the driver's seat.
With the Edge Insight, I can tell if the engine temperature changes with the valve open or closed, and it doesn't. I know that the proper coolant flow will be provided to the rear of the cylinder head even while towing! Works great.
Here is their web address:
http://www.thermotion.com/default.aspx