Mismatch
I was looking at the 3 piece manifold and when you put the gasket against the port of the manifold it (the manifold port) doesn't match up,... it is smaller. This is a guess on my part, but what I saw looked to be about 10% smaller than what I would have expected. I have heard of many guys cleaning up (making them larger and port matching them to the manifold gaskets). Maybe you should call Piers and see if that isn't why they port their ATS manifolds. IMO they accomplish two things by doing that,... they port match the manifold and probably gain all that lost volume due to it being too small and they also increase flow by porting it nicely. Personally I haven't heard of a single incident of the 04. 5 and 05 having any manifold problems and I know they upgraded and made them more substantial than previous exhaust manifolds. So although it would be the ideal time to change out the manifold when I pull the stock huffer to put on my DD/BB, I won't do it especially after what I saw.
Matt400 said:Where is the mis-match? by that I mean what piece is smaller, head port, gasket or exhaust port?
I was looking at the 3 piece manifold and when you put the gasket against the port of the manifold it (the manifold port) doesn't match up,... it is smaller. This is a guess on my part, but what I saw looked to be about 10% smaller than what I would have expected. I have heard of many guys cleaning up (making them larger and port matching them to the manifold gaskets). Maybe you should call Piers and see if that isn't why they port their ATS manifolds. IMO they accomplish two things by doing that,... they port match the manifold and probably gain all that lost volume due to it being too small and they also increase flow by porting it nicely. Personally I haven't heard of a single incident of the 04. 5 and 05 having any manifold problems and I know they upgraded and made them more substantial than previous exhaust manifolds. So although it would be the ideal time to change out the manifold when I pull the stock huffer to put on my DD/BB, I won't do it especially after what I saw.