I have towed anywhere from 6-14k on every interstate and pass in the Northwest from Cabbage to Whitebird, I5 and I15 from the north border to south border, and 4 round trips from sea to shining sea either thru Wyoming or Arizona. I have done secitons of it stock and sections with various tunes on the Smarty. As a rule, keeping the rpms under 2500 keeps the DP in the 1 to 1. 2-1. 4 range. Much better with the Smarty because I don't need the rpms to make the power and that really helps. Over 2500 rpms I see a significant jump in DP, worse stock from the 3rd event. On a good grade and 3200 rpms in drive I could push boost to 42 psi, the DP gauge was pegged at 60 psi before it hit 40 psi. :-laf When I changed gauges I figure that was right 1:2 ratio.
The CR engine in its stock form is a mass of inefficiencies, trying to single out drive pressure as being a big problem is like not seeing the forest for the trees. Yes, it is not optimal but neither is the valve timing, or combustion chamber, or timing, etc. Advane the timing a bit, raise the boost a bit, even if you run a little high DP at times, and it won't hurt a thing. Stock, a little cooler EGT's than normal is a little less heat soak in the cylinder and little more peace of mind is all.
The cheap mods like air box restirction rmeoval and muffler removal or changes helped a bit also. I just lately removed the CAT and now need to test to see how much it was effecting EGT's and DP if any.
I have more problems with bark or surge under 30 psi than I do over it. The excess drive pressure takes a while to bleed thru the turbo when you remove the throttle suddenly so the turbine spools down slower. Higher DP at higher flow is going to self limit the turbo for pressure as there is only so much room to stuff it thru fast enough to keep boost rising. Comparions to a 16 cm housing and roughly the same size compressor are noticeable in how high how fast it will go and how fast it comes down. IMO, the small housing and higher DP provide a bit of a safety valve.
What's interesting is the OEM boost map is set to fully open the WG at ~25 psi, but that is just the command valve and not the actual WG.
That is 25 psi of manifold pressure not neccessarily turbo pressure plus the restriction in the actuator bleed circuits. Factor in at least 3 psi difference from turbo to mnaifold and a little more for waste in the actuator and that sounds about right, a 5 psi difference.