Just throwing this out there. It was recently reviewed by TDR magazine.
Personally, I have never heard of an inherent vibration issue from the transfer case. I just rebuilt mine after 318,000 and, other than a worn out chain and sprockets, everything else was good. I did replace bearings and seals, but I wouldn't have had to. But I don't know of anything in there that could cause a vibration.I have to wonder if it's inherent in the transfer case. I think I have read that a new case has fixed it.
Glad you got this figured out. I ran 315-70x17 tires for years and have had trouble with certain brands. The last ones were General ATx, which could not be kept in balance from the beginning. I'm now running Toya Open Country 285-75x17 and they're doing really well.So I got a final update. A set of stock 275/70R18s popped up on CL from a 2018 3500 for a price I couldn’t ignore. I picked them up and voila, the truck is smooth as silk on the highway. So to recap, after 3 tire balances, all new u-joints and two balanced drive shafts, new ball joints, new control arms, new hubs, upgraded 08+ steering, and an alignment to don thuren specs, the damn problem was the tires all along. FML
Any way, these tires have about 20k miles left on them, after which I’ll be putting on Duratrac 285/75R18s.
Thanks for all your help in this debacle. Spent too much money, but the truck is better than ever now.
My OEM arms rusted through at one of the bushings. 150k. Northeast winters and plowing in salt. Since replaced with Thuren aftermarket arms. I now have 190k.498K and still on OEM. I should give the front end a good once over soon to see where it's at. I'm pretty sure it's time to replace the track bar bushings. Starting to feel a little wander in the steering.
When I removed my old arms I had to sawzall 3 of them. I tried everything. Just years of salt water and corrosion locked them in the frame. I torched them, set the rubber on fire LOL.. didn't work. Was a job for sure.If the truck has over 200k the control arm bushings are likely bad in a couple ways. The rubber doesn't last that long and it is is flexing, the shouldered bolts are froze in the inserts, or, wore so there is more movement than normal in them. Even with poly bushings and ant-seize they will be issues. I have to cut 2 bolts out after 150k on new bushings and lots of anti-seize on them. Durometer ends do not work n these trucks, did not get 100k out of those control arms.
The shouldered bolts are a problem area, those need replaced with standard sized bolts that fit the bushing inserts and well lubed with anti-seize. It may look and feel tight but likely is not when you go to work on them. Poly ends on the arms, dump the shouldered bolts, and lots of anti-seize is what is working now on 3 trucks.
Unless you are on smooth pavement with DD use suspect even the Bilstein's to have issues after 50K or so, 5100's or 5160's are just not heavy enough for the beating they can take on rough roads. Have to double shock the front axle to get decent mileage out of shocks and provide good control on rough roads, both ride and steering are improved with double front shocks.