In the morning I'm going to fire up the Beast and drive it in the speeds you said and get off the throttle. You said I may or may not hear the noise. Can you give me a rough time frame between hearing and not hearing the noise? When I give a little more pressure on the throttle that is when the tires break loose. Immediately after taking pressure "off" the throttle that is when I hear the clunking sound. Lately, when I hear the clunking I can feel an ever slight vibration for a couple of seconds. Driveshaft appears to have no slack. No oil/grease that I can see. Service department pulled the Diff drain plug and said there didn't appear to be metal pieces in the oil. But after I do the speed test tomorrow, I'm going to drain the Diff oil and put in new. Then I'm taking a sample of it and have it analyzed for any kind of excessive metals.
Realizing there is only 6,500 miles on the truck, when I had to go into 4 wheel, there was a hesitation before it locked in AND hesitation taking it out. Though it was normal due to low mileage. BUT having to use 4 wheel again, that is when the "up front" clunking started. Now when I am out of 4 wheel for days, I still get the clunking but it may be a day between the noise, although to complicate matters I have heard and felt the vibration coming from both rear AND front. I've only pulled my 32' - 10,000 lb (empty) travel trailer five times.
Now that they have replaced the parts on your truck, is everything working correctly? I'll let you know how my test drive goes tomorrow.
TKS for the info.