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Engine/Transmission (1998.5 - 2002) Thoughts after 125,000 miles.......

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Engine/Transmission (1994 - 1998) Buckeye Precision converter

Engine/Transmission (1998.5 - 2002) What is this crud?

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I bought my '01. 5 in late 2000. After 125,000 miles, I thought I'd share my thoughts on the truck.



At the risk of being kicked off the TDR (which by the way saved me so many times - I'd like to thank everyone on the board - you'd be surpised how many people have helped me, knowingly or not), frankly I've been very disappointed in the truck.



I hope I can remember all the things that I've had to repair-



Injector Pump at 110k

Fuel pump (see above - wish I would have listened to the guys that preached GAGES)

Transmission at 74k highway miles with no towing

Evaporator at 110k

Evaporator lines at 115 (the air box vibrated through the AC lines..... )

Heater Core at 115k (yes, right after the evaporator, if you've done this job you understand)

Cruise at 125k

ball joints - 3 times, needs it again.

steering gear - twice under warranty, after that I said screw it.

Bought the lukes link kit - nothing against the product, it's fabulous, but if the factory did their job - I wouldn't need it.

cd player (an assist point goes to my son - I suspect sticky fingers on the disc was a contributing factor)

left front tweeter

fuel fill line fell off (thanks to the Friday afternoon factory guys)

vacuum pump rebuild at 90

starter at 80

Muffler fell off at 85~90 (rest of the exhaust was perfect - just the muffler)

Needs a complete brake and steel fuel line replacement (discovered right before it got COLD, rotting)

Doors rotted out

AND - at 60+ MPH, with any headwind, the drivers side wiper comes off of the windshield RIGHT in my line of sight. This drove me completely crazy, to the point where I had a spring supplier of mine make some customer springs that actually put the proper spring pressure on the wiper to keep it from sailing off the windshield. This one really blew me away. Windshield wipers are almost 100 years old - you 'd think they would have them figured out by now.



Now - I have to say, I expect that I would have to do something after 125k miles. I wasn't expecting perfection. However, I also wasn't expecting that pretty much every major system on the vehicle has had a failure. I've had to put thousands of dollars into it just to keep it going after 100k, and this is with doing all of the work myself, with the exception of the transmission and ball joints.



I paid $35,000 for this truck. I love the way it pulls (even though I've only towed with it about three times), I love the cab space, I love that cummins motor, and I like the looks of the truck. But that's where my love affair ends.



I guess I just expected more for $35,000. I didn't expect the level of corrosion that I saw, I've never owned a vehicle that rotted so fast. Of course, the dealer wouldn't do anything unless it was rotted through. I thought for a while about drilling holes in the doors to help it out, but two wrongs don't make a right.



And - I didn't expect the level of failures that I saw. I think that's ridiculous.



The reason I bought this truck was that I had a half ton before it, and I beat the living dog snot out of it. When I turned it in at 75k, the four wheel drive was broke, the frame was bent 1. 5 inches due to a dukes of hazzard 4' high jump, the engine was burning oil, BUT - it never stranded me. So I was hooked.



This one - I learned my lesson and I babied it. My plan was to buy it and drive it until the doors fell off, then buy new doors, and drive it again. But you can see my results.



I'm not sure that I would have done much better with buying a Ford or a Chevy. I've heard horror stories about them as well.



I guess I don't know where I'm going with this - I'm not going to sell the truck, he!! I rebuilt the whole dam thing, and it's paid for, but to be honest when it comes time to buy a new one, I'm not sure that I would choose Dodge. I'm an engineer in the automotive industry, and I know what those guys are capable of, but it really ticks me off that I have to pay almost $2k for an injector pump because some marketing guy told the fuel pump engineer that he has $25 - make it work. If they would have lost another $15 in profits, they could have put the fuel pump where it belongs, with the proper line size, and had thousands upon thousands of loyal customers who would have gave them so much word of mouth advertising, and repeat business. Add $100 to the transmission, and they could have pulled 0. 050" end play out of the transmission, got rid of some of the leaks and crappy parts they put in there (thanks for the education Lsfarm - BTW if you even need transmission work, or anything else for that matter - that guy is one of the best), and they would have put the DTT guys out of business. (Nothing against DTT - my transmission has been awesome).



My family was a GM family for 3 generations. I was about wrote out of three wills when I bought a dodge (at that time GM was having engine problems). I recently bought a Honda minivan since we had kids, and my dad didn't speak to me for almost a month, until after I explained that it had MORE north american parts content than the Ford, and that half of the bolts in the vehicle were made in Dexter, MI with UAW labor (I work for a bolt plant). I haven't had a single issue with the van.



It just eats me up when I read in the paper that the big three are hurting, thousands are taking early retirements or being laid off, and the imports are eating their lunch. They don't realize that the reason they are in that position is because they are companies that are focused on quarterly profits. Period. Not long term customer satisfaction. If you sell cars with the intent of making the customers happy - you will sell more cars.



If you sell cars trying to make your 4Q numbers, then you will not make your customers happy. And then they will complain, and post messages on the web, and talk to their friends about it, and you will lose sales to companies that make their customers happy. Business 101.



For those of you who managed to make it through this rant, I apologize. I guess after dealing with this last issue (Cruise) I needed to vent. I just hope that the right people are listening, and that hopefully they get their crap together. Maybe they will sell me another truck someday.
 
Very well written DaveN.

I think it is good to say what you honestly feel in the moment and I think anybody in your shoes will feel the same way- dissapointed, upset, angry and frustrated. I've had my share with problems, and I hope I get a break soon. It is definately hard to live with such issues. Keep your head up and be healthy, that is what really matters most. Everything else-that's just a bonus, at least that's how I look at things.



p. s. maybe the rumors of heavy duty Tundra with a Cat engine will be truth after all. I think that will make a lot of people happy.

Ilian
 
I think its sick and disgusting that the big three have gone the way thay have. I am massively dissapointed. We should be ashamed of ourselves that a FOREIGN automaker not only builds a better product, but uses our resorces to fill their pockets and feed their rice eatin' families.



Dave, your honda was probly built minuets from my house. Maybe its cause Grandpaw playd a big part of raisin me, and he's a WWII vet, but I am stricken with indescrippable sorrow when I drive past that plant. They are doin better than we are on our own ground. I wish some one in Detroit would wake up.
 
Lets see you completely trashed your last pickup out in 75,000 miles and you managed to trash this one out in 125,000 miles and it's the big three's fault?

Looks like a pattern to me, but that would be profiling and that's not PC nowdays.
 
I think the what used to be the "big three" will become even smaller three. It's really awful feeling when you see these companies investing and growing on a US territory, employing more and more american people just to show the "big three" how it is supposed to be done! The quality and customer satisfaction play a key role here. I hope some people wake up and realize it's not a dream any more.

Ilian
 
flattracker said:
Lets see you completely trashed your last pickup out in 75,000 miles and you managed to trash this one out in 125,000 miles and it's the big three's fault?

Looks like a pattern to me, but that would be profiling and that's not PC nowdays.

that and it looks like he had all the common failures that 80% of 2nd gen owners have had here.

It is sad that asian manufacturers are building a better product than its us counterparts. but their price reflects this. if the "us" companies werent afraid to invest money they may be doing better, the "big three" seem to be stuck in the past, and are afraid of a little inovation and quality.

if you look a new loaded tacoma the price if you add the chrysler option for a diesel would be as much as the dodge. I guess you get what you pay for :rolleyes:
 
I think you are a small minority in terms of all that repair work done on a truck.



Other than fixing a few leaks here and there I have only had to replace the alternator, power steering box/tie rod ends, starter contacts, brakes and a set of ball joints. 170,000 miles. Not too bad IMO. Truck was used to pull livestock trailers most of it's life.
 
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Sorry to hear of all of the problems.



I bought my truck used with 139k on it. The transmission was my biggest repair, but I didn't help it any with all of the fuel I was throwing at it then. Replaced it at 190k. Most anything else has been usual wear items or BOMBs. Mostly BOMBs. :D



Repair wise, this has been my cheapest truck to run. BOMBwise, the most ezpensive. :-laf
 
Outside the INJ pump thing I cant complain about the qulity I've got. It is a truck, it has expensive parts that wear more and might need replaced more often than a passenger car. This truck is as close as i get to the "auto" industry, its the economics that bug me. The GM plant in town turned into delphi, which became its own for a while and is now in the tubes. GM cant afford its retiree's (thanks UAW), ford has $$ trouble and Chrysler had to merge. Honda and toyota are building plants and epxanding thruout the land.



My father in law retired from that delphi plant (he still says it's GM... ), and is an example. He makes more sittin on his a$s than I do bustin' mine! Plus I pay more for med coverage in a month than he has in the last five years.
 
Non warranty items have been the LP a few times and the input seal on the transmission. I did recently do the LP relocation and big lines, BUT another LP would of got it going again. 175K OEM clutch, brakes and just about everything else. The biggest $$$ under warranty was replacement of the 6 speed due to the issues some of them had originally.



Overall, real happy with mine.



I think some of the stuff depends on where you live, we don't have salt on the roads out in Oregon, etc.



I have done hoses, starter contacts and those types of things BUT as PM, not because they broke.



SHG
 
I bought my 01. 5 in October of 01. It was right after 9/11 and I got a GREAT deal. I paid 30,070 for a truck with a sticker price of nearly 40k!



The truck now has 178k miles on it. Has been VERY good to me!!! I am on the 3rd injection pump. The first one was under warranty. I have replaced only one lift pump, also under warranty. I have replaced a couple of steering stabalizers, all 4 shocks, and the front brake pads.



I live in a salt free part of the world, so rust is not a problem. The leather on the driver's seat is going bad. That is disapointing. But, overall this truck has been GOOD to me!!!



Steve Keim
 
Im glad Im not the only one frustrated with this truck. IMO, a trans & a $1500 pump should NOT be maintenence items after only 8 years of light duty. If I towed with it every day I could understand the trans part for sure, but the pump is real frustrating.



My 79 Chevy 3/4T with its 454 had the trans go out about 18 years into it, but it was $1200 to get fixed. & if the fuel pump would go out it would be $40 for a new one. Mind you its not anywhere as nice inside, but it got the job done. I dunno if I would do another Diesel again.



Bob
 
Bravo BRAVO!!!!!!With the injection pump costing 1900. 00 and STILL problems with the wandering problems. If Toyota made a diesal full size truck i would buy one. I always had dodges and this truck being my third one, I hope the 07 models are better than this one. I did not have all the problems you had, (Thank god :) ). But still a little ****** off. I still have to do the evaporator for the a/c and do the heater one also..... My two cents... . Rick
 
I bought my truck with 5ik on it (02) when I bought it they had to do upper andlower and ball joints, both wheel bearings, dash needs to be replaced because the 4x4 indicator is out (led soldered into board) window swirches stopped worink, then the drivers started to work again, the first trip I took it had a dead pedal on the highway, vp44 got replaced, chrysler never changed the LP, and when i finally got around to checking it it had 0 psi with any throttle, changed that, 8 months, changed it again (after adding holley pusher) throttle cable broke @80k.

rear brake pads had actually rotted off of backing, chrysler had checked them and said they were fine. front brakes shot because of no back brakes.

wanders a lot now, probably needs a track bar.

got a reman trans a few months back.



its really a shame that chrysler got the contract with Cummins. I only bought it for the engine and axles, and unfortunately got a dodge on top of it.
 
The post above about wearing out two trucks make no sense... one he admittedly hammered on the other he "babied" ...



I personally purchased mine with 79k on it and I now have 121k, the repairs or needed repairs as follows...



Repaired:

U-joints at 83k

Leaking power steering/brake pump 89k

Ball joints at 91k (2nd set I'm told)

back door latch assemblies (both at or near 92k)

Transmission seals 95k

Lift pump 95k (3rd I'm told)

U-joints again 110k

Alternator 112k

Lift pump (4th Walbro)



To be repaired;

transmission leaking again, may be cracked housing

Power steering/brake pump making noise again

Track bar is now suspect

Possible injection pump (surging, missing & intermittent white smoke)



It's ok to love your truck but the reality of it all is that most of us are having major problems due to poor quality... the above is why I can't understand the bashing of other brands... it's kinda like the blind partisan politics you see represented... anything for brand/party!



Oh yeah, I baby mine too...
 
Well my 2000 hasn't had really very many problems at all. I think the only problems I've had is my crankshaft position sensor. And a new transmission, the transmission didn't come until about 238,000 miles. and the sensor was somewhere over 200,000. And also a starter. So it sounds to me like you got a lemon.
 
Don't take me wrong... I love this truck, just don't know if I can afford it! Read through the posts about repairs, a large percentage of us have had major problems and another large percent will have. My point is that I don't understand the bashing the other trucks take from the Dodge owners... that said I wouldn't own another brand!
 
Bought my 01 in March of 2000. About $35,000 also. I've got 89,000 miles on it. Even though I'm not afraid to use it occasionally, it's the most babied, cared for truck there is. People tell me all the time that it looks like it's brand new. If I get it dirty, it's at the car wash the next day getting washed and polished. Synthetic ludes all around etc. With that said, I would never get another Dodge or another diesel again. Too many things have gone wrong with it and the initial cost of a diesel, diesel fuel, along with million dollar parts and expensive oil changes are an absolute waste of money and a JOKE. I just don't tow often enough to justify it but I just HAD to have it!! Lesson learned. Now I have no choice but to keep it, resale is crazy and the new ones aren't much better.
 
I certainly understand that the diesel pickups ARE NOT for everyone. Personally, I can not imagine myself in anything else. I haul enough loads and tow enough to justify the diesel. Besides, here in Mexico diesel fuel is fifty cents per gallon LESS than gasoline!!! It costs about half as much for fuel for the diesel as a similar truck with a gasoline motor... I have had both over the years. For me, the fuel savings not only pay for the cost of the diesel option, it pays for the WHOLE TRUCK in comparrison to a gasser!!!



Steve Keim
 
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