Extra oil capacity, Near perfect fitment, Drain plug and sensor port.
Say what???
Extra oil capacity - same as steel pans, any more than 2 quarts is a waste in 99% of instances
Drain plug - same as steel pans, unless it has a steel insert for plug BIG liability when the threads strip
Sensor port - useless, unless it has a steel insert for plug BIG liability when the threads strip
Near perfect fitment - steel pan will flex to perfect fitment
Lessee, add the 5 and carry the two... ... . Yep! Steel pan: 4, Aluminum pan: -2 Hardly a list of functional attributes that would make a significant difference.
Oh, but we forgot the two BIGGIES: 1. It looks purty!! 2. It costs a lot!! Those 2, along with marketing spin, drive the sales and urban legend.
In all fairness the cast aluminum pans have several benefits and attributes that could be useful. Maybe.
The construction of the pan is rigid enough it does add stability to the transmission's case. Used to be this was a big deal because the 727, 46 and 47 RH, were a bit flimsy in a high TQ application. The addition of the pan in certain cases was enough to keep from breaking things, at least it was attributed to the pan.
The 48RE has been strenthened and beefed so that is not as much of an issue in most cases. If one was racing all the time and doing boosted launches in 4x4 then it does add something, how much is hard to quantify. I guarantee enough, or just one, 25 psi boosted launches in 4x4 and you WILL break the VB from the case twisting. Cast aluminum pan or not. For 99% of the uses, not an addition that is going to make a difference.
The caveat here is you twist it bad enough it will crack, maybe before the trans. All I know is I have found cracks in them that turned it into a leaky POS. What was done to do that was never determined because I don't buy "I wuz jus crusing with the boys and we found a leak after leaving a stop light..... ".
The other positive attribute a cast aluminum pan has is its ability to transfer heat. They are much better at radiating fluid heat than steel, hands down no argument. Given that the OE system is more than adequate with a LOT less expensive mods of cooling the fluid, this attribute does carry a lot of weight. The question becomes how much do you want to pay for how much ability to cool? Is it 25? 40? 60 degrees? Quantifying a constant for all situations is as close to impossible as one will ever see. Notice the marketing literature never gives a hard number, only a value that may be possible. In other words they don't know but it looks good in print.
Not saying they are bad thing, not saying don't buy one. I am just saying there are more than the usual legends, marketing spin, and opinion based recs to consider whether it is worth the cost of the benefit. Unless your pushing the limit in power and use the stock pan with a $5 drain plug will do everything the MagHytec will, a 2 quart larger Derale steel pan will do the same thing for about half the price. Your choice.
