running to much air and fuel and too much combustion pressure, like running a programmer on "kill" and trying to make a 7,000 pound truck accelerate like a sports car.
Silly me, I just never considered that to be the problem.
:-laf:-laf
Even 100 psi of back pressure is WAY less than combustion pressure.
Ummm, you want to point out where I EVER said that was the problem? I didn't even hint at it being an issue becasue it is the typical urban myth that doesn't hold water. In fact, if you want to go back thru posts for several years you will find I have stated many times DP is NOT the cause of HG failures. Might want to limit that ready-fire-aim tendency a little bit.
As John so aptly pointed out, VOLUME of air and lack of flow is the problem not DP. While volume of air does not by itself create the problem, the oxygen content of that volume is the real culprit in conjunction with the HE351VE and non-funtional EGR. It so pronounced that a STOCK fueled engine is known to have issues when the EGR does not work correctly or is tampered with.
To understand how it works together one has to spend some time under the hood and working with the control systems to see the issue. I wonder, does that constitue "shop time" or "practical experience"?

As I said, the HE351VE is at the heart of the issue because of its design and control systems, specifically the tendency to slam the collar shut or very low whne APPS readings go low. The DP combined with the tight housing tends to boost the volume of air generated by the turbo even at lower boost pressures. Since just about EVERY performance build consistes of disabling or blocking the EGR it is no longer is diluting the combustible air in the charge. Given the typical modern diesel engine fuel system design of running stoich rich, the conditions are now exist with extra air, extra fuel, no air charge dilution, and lack of flow.
Based on practical experience that WOULD generate some higher cylinder pressures and temps, on even a STOCK engine. Imagine the effect with a programmer adding extra fuel while driving normal towing a 15k load and using the EB?
Kinda like "running a programmer on "kill" and trying to make a 7,000 pound truck accelerate like a sports car" one would think. Based on practical experience of course.
