NIsaacs said:
Rusty, I agree with your formula, untill you shift into overdrive, then the formula is reversed and actually adds stress. If I were still hauling off highway, with big loads, soft ground, and up hill starts, I would want lower axle gears. In fact lower the better, so as to utilize the upper gears in the transmission and give better startability. However I am talking highway use. The Cummins/Dodge drive train is up to the 15. 8 percent added stress under highway conditions, untill you get into overdrive. Then the lower the axle gears, the more stress you add. Thats why I like the higher axle ratio, makes you shift out of overdrive sooner, the weak link.
"NICK"
Torque = (5252 x BHP) / RPM
Now, if 2 trucks are running down the highway at 70 MPH in 6th gear (equal power requirements) with the 4. 10 equipped truck running 2350 RPM (like mine does) and the 3. 54 equipped truck running 3. 54/4. 10 x 2350 RPM = 2029 RPM, then the equations shake out like this:
Torque (4. 10 truck) = (5252 x BHP) / 2350 RPM
Torque (4. 10 truck) = 2. 23 x BHP
Torque (3. 54 truck) = (5252 x BHP) / 2029 RPM
Torque (3. 54 truck) = 2. 59 x BHP
For sake of illustration, let's say that the power requirement to pull a certain trailer down the road at 70 MPH is 175 BHP - that's the case for both trucks. Therefore, the engine torque output (both trucks in 6th gear) must be:
Torque (4. 10 truck) = 2. 23 x 175 = 390. 25 lb-ft
Torque (3. 54 truck) = 2. 59 x 175 = 453. 25 lb-ft
With both trucks in 6th gear (0. 73/1 gear ratio), the driveline torques will be:
Driveline torque (4. 10 truck) = 390. 25 lb-ft x 0. 73 = 284. 88 lb-ft
Driveline torque (3. 54 truck) = 453. 25 lb-ft x 0. 73 = 330. 87 lb-ft
(Think of it this way - since the driveshaft of the 3. 54 truck is turning more slowly at 70 MPH, the equation Driveshaft HP = [Driveshaft Torque x Driveshaft RPM] / 5252 says that the driveshaft torque will have to be higher since the driveshaft RPM is lower than the driveshaft RPM of the 4. 10 truck to transmit the same 175 BHP. )
Now, if the 3. 54 truck downshifts to 5th,
engine torque will be reduced since engine RPM increased (assuming 175 engine BHP is still required). However, even though the transmission is now in 5th gear, as long as the road speed is 70 MPH, the RPM of the output side of the transmission, the driveshaft (including U-joints) and the rear axle pinion have not changed - they are still governed by Driveline Torque = (5252 x Driveline BHP) / Driveline RPM, and the 3. 54 truck will still have to produce a driveline torque of 330. 87 lb-ft (as opposed to the 4. 10 truck's 284. 88 lb-ft) to transmit 175 BHP at 70 MPH - regardless of what gear the truck is in!
Which is why my previous post referenced
driveline stresses.
Rusty