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2005 Cummins Run-Away

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48re trans delayed shifts warm

Dramatic loss of power going uphill

No, no, not the diesel injection market the Bosch HPCR injector market. They are the only ones to make those injectors.

Yes, they got complacent and behind the curve and lost the D-max contract. Good for all that there is competition, Bosch has had it all their way too long.
 
You say low power is reason for replacement of injectors. Complaint sounds possibly unrelated to injectors reman or not. Personnally I would use reman as first choice. I am new to the ram 5.9. Did lot of looking before I found mine last month. There was One I passed on. It was clean 05,150k on it. Going through my checks,when going to high idle it would stick....had to key off to stop. I thought it might be control valve in high pressure pump.this engine had not been gone into. Sounds like your problem.
 
Bosch IMO is great at designing and development of products, there Business delivery and conduct has brought the Diesel World to its Knee's.

Look at BMS, selling on road Products under Bosch, Title , Trade marks and even Blessing. This has brought the wrath of the EPA in NA and other Gov watch dogs down on all of us, Find a Bosch Product we sell that does NOT have our Name and Trade Mark, or II's, No limits MFG. all of our products are sold with our CDX #s.

One of these days BMS is gong to be severed up that Judicial Subpoena, just adding to Bosch's Troubles.

Just to make things clear BMS Bosch Motorsports , is a separate independent CORPORATION of Bosch world wide, Bosch world wide allows BMS to use its name ONLY.

The seller's of these Product are breaking laws when NOT re-branding the Product they sell, NOTHING BMS distributes is legally sold for on Road use, BMS Injector are Nozzle-less when ship from BOSCH MFG. The sellers of these Products must cross-bread, Harvest, or buy aftermarket.
 
Bosch Gen-New (Bosch Reman) are equal to virgins I've sold ...

Full Stop. The term "Gen-New" is the major reason I went to BBi's. "New" and "Reman" in the same sentence is still "rebuilt" where new is just for parts for the rebuilt injector. The difficulty in finding Virgin NEW "all new improved parts" injectors from those selling reman, repaired, rebuilt, tested used, that cheerfully use Bosch's Gen-New term is not just B.S. but wading through a pool of liquid B.S.! No offense, but, continuing to use the term "Gen-New" on Reman parts is continuing the problem. I am sure you are a cut above the other junk I listed, but, Reman is still rebuilt: Not Virgin never run in an engine New.

Sure BBi's are "molested" 100% new and improved parts, but, this has more value to me than 'we re-used a crack prone body with God doesn't even know how many miles or re-uses with everything else new'. if I wanted to gamble a $10,000 engine replacement on if the old body was going to live in my engine on a reman injector I would would be shopping for remans. Trying to sell me "New" but they are really remans doesn't cut it. I don't care how low the Gen-New Reman warranty count is because it's not what I want or expect to get with the word "New".

Edit: I rightfully didn't trust my local shop to obtain virgin new Bosch injectors so I have no labor warranty. If one of the BBi's was bad I would be paying 2x to remove it and install another one. Seriously I have to check the number on the delivered Bosch injectors to verify they are not rebuilt or the Gen-New rebuilt krap sold as New? :mad:

BBi's use of SAC nozzles should last longer than OEM EPA gun to head for emissions VCO nozzles.

CP4's and the ~$10,000 cost to convert it to a CP3 system after the CP4 grenades taking the fuel system including expensive injectors out... No, it was the warranty claims on CP4's GM was eating that cost them the contract. Somewhere in GM someone added up the cost plus warranty cost to GM and they made a rare Beancounter improvement to switch to something else for warranty costs concerns. GM specializes in CHEAP and doesn't give a damn about reliable diesel power so it wouldn't surprise me if Bosch returned to the Dmax due to being a low bidder. With GM's overall reduction in warranties from 100K you might see a shorter warranty on the Dmax as well...
 
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Ok so this was the first set of injectors I have replaced on this engine. They were reman injectors off ebay. The reason for replacement was lack of power. So pulled the new and replaced one at a time making sure to have all the copper washers as the old came out. Installed the new injectors and turned over the engine. Every rough running and if you touch the fuel pedal the engine revs high and pours the smoke and won't come down in rpm's. Pulled the set again to double check install and after install again same results. Rough idle and touch the pedal engine revs high and will not come down unless you shut the engine off. I'm at a loss of ideas of what could be going on. Thanks for the help!!!

As others have said eBay is bad news for injectors. How high did the RPM's get when the engine ran away? I suggest you do a compression test to see if the high RPM kissed (bent) a valve or 24. Diesel engine run away can get expensive very quick. I am currently replacing a diesel engine that met it's fate due to overspeed from a bad mechanical injection pump governor.

Would the eBay/seller warranty cover additional damage (blown engine) bad injectors may cause?


Make sure you get a video of it running away as a video being seen by millions may cover the cost of replacing the engine. :p
 
Hi together...

that thread was forwarded to me. And as there is so much discusion about BBI injectors in here, I thought I should sign up and add my insight as well.

Thanks to our customers that are already stepping up here and sharing some information. I appreciate your support, thank you!

BBI's are BMS, NON-OEM spray patterns. Over priced and overrated.

Why do you think that BBI is BMS? We do not use any BMS products. By the way BMS injectors is nothing more than Cummins marine injectors. Simply OEM Bosch injectors for a higher powered OEM Cummins marine engine.


They all say that...but from Bosch means WHAT? and if anyone that's important!!!!! Bosch has NO compete clauses....

We were working in the Bosch common rail lead development department for commercial vehicles. That is exactly where all Bosch Cummins CR injectors were/are developed. I was working there over 11 years and my BBI partner more than 14 years.
Yes there is a no compete clause but we are in no way competing with Bosch.

Yep and thats why I can't say more about it.
I had a special order for my injectors, so i got more background then I asked for.
Its difficult.

Ozy, thanks for sharing some information here. It was more complicated when you purchased the injectors from us. That time we did BBI as a part time job and were still working for Bosch also and we had a contracting with Bosch to not use our day time jobs for any kind of merchandising purposes.

Not even close on balance, quantity, and operation. The Bosch remans are all over the board in all 3 important categories. I just figure with every set of Bosch remans going to warranty 2 of them because they are either so far out of balance to start with or they will develop issues in 3 months. Oh, you can run them and you probbaly won't have catastrophic failures but that does not mean they are "good" by a long shot.

Even on NEW production run injectors at least 2 out of a random selected set are going to be out of balance somewhere in the pressure range tests. Granted I have seen this on ONLY 2 new sets and 3 reman sets, but, in a small sample to have that MANY obvious issues is less than impressive.

Once you put in a set of BBI's and start comparing function and performance EVERY other injector, including Bosch production run ones, are nothing but shoddy imitations. BBI injectors are not hand selected, they hand BUILT to exacting standards 3 times as tight tolerances as Bosch new and it is VERY noticeable.

Considering Martin and associates at BBI developed and engineered the CR injectors for Bosch you will not find a more knowledgeable group nor is there a better product available including Bosch new. From setup to nozzle orifice engineering to proprietary design changes to QC there is nothing that is close. If you want the best, BBI. If you want adequate Bosch new.

Thank you for your insight Cerb. I really appreciate it.
OEM Bosch injectors are a good product but they are mass production and there is no way for them to adjust their injectors to as tight tolerances as we do. Also Bosch is hydraulically testing them only in 4 test points as they can not invest more than a couple of seconds per injector in hydraulic testing time to being capable of producing and delivering enough injectors and keep the costs low. We are testing and adjusting them in the full operating range which means that we test more than 500 test points per injector. That makes a huge difference.

How are you measuring those Spec's and tolerances, Any reasonable person can answer that question.....and Bosch is NO way going to allow the equipment to be purchased...

And I can claim all the rest of this year and into ALL next on Balancing and calibrations.....anyone person with insight would know Calibrations and balance rate are very forgiving, its just another selling fakeness to reach into buyers wallet to enhance the seller bank account.

Cerb your comments are NO different than Mileage claims with Tuning. tuning may add some mileage but its NOT going to change the laws of motion and forces.

You want some facts we have Customers with over 1 million+ miles with OEM Bosch still running strong with recommended Injector Changes. Same rotating mass running strong, any reasonable person that's not bias wouldn't even care about the platform some sell on. it the facts that count.

If Bosch generally finds products are better then they manufacturing that Person or company could name their Price $$$$$$$$$ and Bosch would pay it.

We are measuring with our own built test bench using equipment that is also used in the development of Bosch injectors. Our test bench is not compareable to any aftermaket test bench and also not comparable to the one that is used in the Bosch production lines. You are right if you buy a ready to go test bench from Bosch it will in no way be as flexible as ours and not capable of measuring the same as our BBI test bench. But you can purchase everything in those regards as long as you are willing to spend enough money and know what you need:

http://moehwald.de/en/home-2/

Also most test benches are using a continuous measurment system, especially the cheaper ones. That means that you only get an average injection quantity per test point. We are using a measurement device that is able to measure every single injection and also the injection rate.



I hope this is of some help. If someone has any further questions about BBI injectors, please feel free to ask and I will try to assist.

Thank you
Martin
 
They all say that...but from Bosch means WHAT? and if anyone that's important!!!!! Bosch has NO compete clauses....

I reached out to Martin @ BBi to see if he is interested in adding some valid info to this thread. Hopefully we can hear from the man himself.
 
Hi together...

Rip informed me about that thread and as there is so much discussion about BBI injectors in here, I thought I should sign up and add my insight as well.

Thanks to our customers that are already stepping up here and sharing some information. I appreciate your support, thank you!


BBI's are BMS, NON-OEM spray patterns. Over priced and overrated.

Why do you think that BBI is BMS? We do not use any BMS products. By the way BMS injectors are nothing more than Cummins marine injectors. Simply OEM Bosch injectors for a higher powered OEM Cummins marine engine.

They all say that...but from Bosch means WHAT? and if anyone that's important!!!!! Bosch has NO compete clauses....

We were working in the Bosch common rail lead development department for commercial vehicles. That is exactly where all Bosch Cummins CR injectors were/are developed. I was working there over 11 years and my BBI partner more than 14 years.
Yes there is a no compete clause but we are in no way competing with Bosch.


Yep and thats why I can't say more about it.
I had a special order for my injectors, so i got more background then I asked for.
Its difficult.

Ozy, thanks for sharing some information here. It was more complicated when you purchased your injectors from us. That time we did BBI as a part time job and were still working full time for Bosch also and we had a contracting with Bosch to not use our day time jobs for any kind of merchandising purposes.


Not even close on balance, quantity, and operation. The Bosch remans are all over the board in all 3 important categories. I just figure with every set of Bosch remans going to warranty 2 of them because they are either so far out of balance to start with or they will develop issues in 3 months. Oh, you can run them and you probbaly won't have catastrophic failures but that does not mean they are "good" by a long shot.

Even on NEW production run injectors at least 2 out of a random selected set are going to be out of balance somewhere in the pressure range tests. Granted I have seen this on ONLY 2 new sets and 3 reman sets, but, in a small sample to have that MANY obvious issues is less than impressive.

Once you put in a set of BBI's and start comparing function and performance EVERY other injector, including Bosch production run ones, are nothing but shoddy imitations. BBI injectors are not hand selected, they hand BUILT to exacting standards 3 times as tight tolerances as Bosch new and it is VERY noticeable.

Considering Martin and associates at BBI developed and engineered the CR injectors for Bosch you will not find a more knowledgeable group nor is there a better product available including Bosch new. From setup to nozzle orifice engineering to proprietary design changes to QC there is nothing that is close. If you want the best, BBI. If you want adequate Bosch new.

Thank you for your insight Cerb. I really appreciate it.
OEM Bosch injectors are a good product but they are mass production and there is no way for them to adjust their injectors to as tight tolerances as we do. Also Bosch is hydraulically testing them only in 4 test points as they cannot invest more than a couple of seconds per injector in hydraulic testing time to being capable of producing and delivering enough injectors and keep the costs low. We are testing and adjusting them in the full operating range which means that we test more than 500 test points per injector. That makes a huge difference.

BMS Sucks........I have lost count on how many road engine Pistons and rings that have cost owners $1000s in early engine repairs. Yep it doen't happen over night it takes time and miles but those NON-OEM nozzles take their toll $$$$$$

How are you measuring those Spec's and tolerances, Any reasonable person can answer that question.....and Bosch is NO way going to allow the equipment to be purchased...

And I can claim all the rest of this year and into ALL next on Balancing and calibrations.....anyone person with insight would know Calibrations and balance rate are very forgiving, its just another selling fakeness to reach into buyers wallet to enhance the seller bank account.

Cerb your comments are NO different than Mileage claims with Tuning. tuning may add some mileage but its NOT going to change the laws of motion and forces.

You want some facts we have Customers with over 1 million+ miles with OEM Bosch still running strong with recommended Injector Changes. Same rotating mass running strong, any reasonable person that's not bias wouldn't even care about the platform some sell on. it the facts that count.

If Bosch generally finds products are better then they manufacturing that Person or company could name their Price $$$$$$$$$ and Bosch would pay it.


We are measuring with our own built test bench using equipment that is also used in the development of Bosch injectors. Our test bench is not compareable to any aftermaket test bench and also not comparable to the one that is used in the Bosch production lines. You are right if you buy a ready to go test bench from Bosch it will in no way be as flexible as ours and not capable of measuring the same as our BBI test bench. But you can purchase everything in those regards as long as you are willing to spend enough money and know what you need:

http://moehwald.de/en/home-2/

Also most test benches are using a continuous measurment system, especially the cheaper ones. That means that you only get an average injection quantity per test point. We are using a measurement device that is able to measure every single injection and also the injection rate.



I hope this is of some help. If someone has any further questions about BBI injectors, please feel free to ask and I will be happy to assist.

Thank you
Martin
 
You are welcome. I would be interested to hear why you think we use/used BMS products.

Sorry for double posting. As I am new in the forums and as a link was included in my post it needed moderator approval.
 
You are welcome. I would be interested to hear why you think we use/used BMS products.

Sorry for double posting. As I am new in the forums and as a link was included in my post it needed moderator approval.

I thought it was incorrect, But BMS Distributors were misleading buyer's on the origin of your products....

Both BMS American Distributors ( Exergy and SS) have been violating the law and Bosch agreements with Bosch North America blessing.. I get Both Pumps and Injectors from owners that have been modified By these companies with Bosch tags and Marketing, Buyers need to know Purchasing Products ( On road use) with BMS origins is illegal in the USA.

They DO not remove the markings to fool the EPA that the products are legally sold in America.

Here's a Quote from BMS website.

Bosch Motorsport is your partner for systems and components for use in motorsport. We deliver our products to complete racing series and individual teams. They benefit from the Bosch Group's systems expertise, as well as from its integration know-how as the world’s leading automotive supplier.

Note: The use of Bosch Motorsport products on public roads is prohibited. Please use our products exclusively on closed-course racetracks.

TC Diesel remove's ALL of Bosch labels and Markings and place our own labels to meet the rules and laws in America in all modifications to Bosch Products

BMS allowing Distributors to offer for on-road use has brought EPA wrath to Diesel use. The law clearly states " an act of selling or attempting to sell something"

TC Diesel (Me) I believe and Support that Potential buyers of such ( BMS ) Products should be aware of the law in this Matter.

The Disclaimer that Most sellers use to bypass this law has NO merit, John Doe buying Six Injectors (modified) for his truck that is license for on-road use violates the law and BMS and its Distributors know darn well its illegal..... At some point the EPA will be serving BMS and its Distributors Judicial Subpoena's , and I will be LMAO when it happens and I will feel No compassion for BMS and its cronies.
 
Hi Martin, welcome to the TDR.
And I'm still happy with my BBi, run smooth as silk over the full rpm range.

Ozy, thank you..... good to hear that you are still happy with your injectors and you like how your engine is running with them.

I thought it was incorrect, But BMS Distributors were misleading buyer's on the origin of your products....

Thanks for clarifying this... but I have to say that the posting I have quoted below did not sound like that you thought it was incorrect, you did not even add a "I have heard that...." to you posting. You did also claim that we are overpriced and overrated... clearly an attack from my point of view.
But I am happy that you finally did clear things up a little

But what BMS distibutors are misleading buyer´s about the origin of BBI products? That is also news for me. Who did tell you or their customers that BBI uses BMS products/nozzels or whatever?

BBI's are BMS, NON-OEM spray patterns. Over priced and overrated.

BMS Sucks........I have lost count on how many road engine Pistons and rings that have cost owners $1000s in early engine repairs. Yep it doen't happen over night it takes time and miles but those NON-OEM nozzles take their toll $$$$$$
.
 
From an owner perspective that has zero experiance on injectors (not including calibration on injectors for the V12 Diesel engine in the M60 tanks, I know I'm showing my age). I will only buy new OEM injectors with a certified shop to perform the service. It just costs to much for the repairs trying to save a few bucks, and warranty is critical.
 
But what BMS distibutors are misleading buyer´s about the origin of BBI products? That is also news for me. Who did tell you or their customers that BBI uses BMS products/nozzels or whatever

News to You Martin Surprises Me..........Since you are asking questions I have some.. If BMS is not the source of your Products and BBI Product source is outside of the USA, How are you getting the goods offer in the USA by CBP. Having a base Distributor in the USA does not exempt products form formal entry.
 
As BBI is located in Austria, the origin of goods for exporting to the US is Austria anyways.... Also BMS is not only located in the US, so if we would have to purchase anything from BMS, we would most likely get it from BMS located in Germany. But for US customs it does not matter at all as the origin of goods for BBI products is Austria.

I think we can stop to discuss about that... BBI does not use any BMS products, it does not matter what you have heard or what your own conclusions tell you.
 
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News to You Martin Surprises Me..........Since you are asking questions I have some.. If BMS is not the source of your Products and BBI Product source is outside of the USA, How are you getting the goods offer in the USA by CBP. Having a base Distributor in the USA does not exempt products form formal entry

As BBI is located in Austria, the origin of goods for exporting to the US is Austria anyways.... Also BMS is not only located in the US, so if we would have to purchase anything from BMS, we would most likely get it from BMS located in Germany. But for US customs it does not matter at all as the origin of goods for BBI products is Austria

I'm sure the CBP does not share your enthusiasm in importing products into the USA from Austria.
 
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