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Engine/Transmission (1994 - 1998) BBD's New Motor

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BBD’s new motor



As many of you already know I had been working for a while with the fine folks at Piers Diesel Research in BC Canada. Back in May my wish cam true when I took a weeks leave and drove up to have the new motor installed. First off I would like to thank Piers and his staff they made me feel very welcome for the little time I was there. The new facility PDR is located in is awesome he is in a Performance Mall and has access to a turbo shop, a fuel injection shop, Cummins is right down the road, BD and Bill K’s shop are just a short drive away.



We started with a 98 non-53 short block (double drains for the twins) and added the following:

Enterprise billet cam

Custom piston kit, fly cut & ceramic coated

Custom pushrods

Custom lifters

Balanced crank, rods & pistons

O-ring block

Brand new cylinder head, port and polish stage III

Custom valve spring, retainer kit

PDR Stooped pump

Van Haisley high-pressure fuel system

PDR Valet switch

370 marine injectors

ATS pulse manifold

Enterprise modified twin turbo kit

PDR HX35 primary turbo

Billet waste gate

Dual pop off valves

PDR inter cooler boots

Haisley 1 3/8" HD input shaft

Enterprise Dual Disc Pulling clutch

New water pump

New shut off solenoid

New radiator hoses



Every thing went smooth I showed up on Tuesday morning and was driving home that Friday with a huge smile on my face. The guys pulled 3, 12 hour days to get me in and out in that short time frame. that’s pulling my motor building the new motor and installing it. We did run into one crimp the ID of the input shaft was machined about 12 thousands to small so when you insert the roller bearing she wouldn’t fit onto the main shaft. So I drove her home with the South Bend Con-O that was kind of like a safety feature till I reach the 5,000 break in miles.



Two days after I returned home I headed for Thunder in Muncie driving to Ohio to stay with family the week prior before I headed to Indiana. I made a one day stop in Pennsylvania were I visited Mark at Greensburg Machine and did the 1480 series drive shaft up grades and installed a Detroit Locker, then off to Muncie later that night. So I show up in Muncie with this new bad ass motor and driveline but can’t pull crap because I still have the Slipping clutch, big time bummer!!!! Since I couldn’t pull we decided to clean her up real nice and park in the show and shine section were we placed first in the over 30k class.



After departing Muncie I went back to Ohio to visit the folks at Enterprise Engine and have them install the input shaft and dual disc clutch. I got a few other items while I was there, a bell-housing blanket, Drive shaft loop parts, and an adjustable pulling hitch. Needless to say the ride back West across country was better then the ride going to the East.



I have pulled once since returning and blew the tappet cover gasket witch I fixed last week I also pushed the carrier bearing out I feel this was due to the street traction bars with poly bushings just to much movement. I have started ordering supplies to fabricate my own custom four-link system in the rear and extend the front two lower links.



I have taken several pictures of the engine rebuild and will be updating my web page and adding a section about the motor with those pics included.



Regards



BBD
 
Scott let me tell you what happened to me at Muncie.



Me..... totally oblivious to you doing all of that... . and your hood was CLOSED when I walked by your truck.



Well... anyhow I'm in a crowd of people watch'n a dyno... . when some guys says "I'd love to see that Red 2500 with the flames dyno" ... ... .



Well after the big write up and everything about your truck and "pyshcostroker" months back in the off-road mag I just popped off at the mouth... ...

"Oh that's just Scott Vorhee's(sp?) he's only got a #10 plate"



The guy looked at me like :--) :rolleyes: are you nuts.....



Then proceeded to tell me about your twins and what-not..... I told him that your hood was closed when I went by and he said go back that you'd be happy to open it. Sad to say I didn't get any pictures or see under your hood. I didn't get any pics @ Muncie (DOH!) I was to busy running around catching up to people I hadn't seen since BMD Dyno Day last November.



Anyhow congrats Scott can't wait for pics!
 
Holy Smokes Coasty

Ta think when you arrived here you hadn't even pushed the stock plate forward!!!:eek: :eek:



My my big boy, what's come over you?;)
 
MDW: not a bank my wifes saving acount :D



Mark: man you should have had said something, I had the hood up several times. I am not one of those secrative types hence the post ! You know I had all this in the works prior to that little article in Pettersons, but I didn't want to add stuff to the article that I didn't really have at that time.



HVAC: yes, I am out of control, it all started when Adam did a few minor adjustments of the plate two years ago.



Thanks all,



BBD
 
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