Hey guys, I'm "the other guy" that did the fluid analysis. I figured I'd jump in and see if I could clarify a few questions about what's going on. I apologize for the long reply, but I like to cover all the bases.
First off, let me specify that I am in no way, shape, or form trying to make any money off of my site or the information I document. I'm not going to sell you anything, or try to point you to any specific retailer for any sort of under the table "kick back" due to business. I enjoy doing these technical things and enjoy maintaining the information online for others to benefit from. It's simply a hobby of mine.
Second, I was contacted by TDR magazine and they requested permission to post the oil analysis information in the next printed issue. What has been linked to in this thread is the total, uncut version that I posted on my site. What you will see in the magazine will be a stream-lined version to save space in the magazine.
Ok, about the information posted. This all started with a goal of reducing the "gear rollover" noise that the G56 inherents when swapping to a single mass flywheel. After doing lots of digging and relying on information some other people have found, I have pieced together the article that I wrote. It was discovered, that the G56 when utilized by Mercedes, does in fact spec a much thicker gear lube than the ATF that Chrysler supplies. The best reason for the change that I could find was cost. ATF is simply much cheaper and was deemed "good enough" by our friends at Chrysler. I linked to the spec sheets in my article.
MobilTrans SHC DC is fairly hard to come by in the United States. It can be special ordered by almost any dealer that carries Mobil oils, but it must be ordered by the 5 gallon pail. There are no smaller quantities around. I discovered that the company EMAC2.org will sell the MobilTrans by the gallon instead of the 5 gallons that must be ordered. At this time, they are the only retailer that I know of where you can buy MobilTrans in anything less than 5 gallons. EMAC2 buys a large quantity of MobilTrans, splits it into 1 gallon jugs, and then distributes it to anybody who orders it. If anybody knows of any other retailer that sells it by the gallon, please let me know.
The G56 specifies a 6 quart fill. There is no "need" to overfill the transmission by 1 quart. The overfill rule came from older transmission that didn't properly lube themselves unless they were over full. However, it doesn't hurt to add the extra quart.
Mobil Delvac 50 is a VERY close second place to the MobilTrans SHC DC. It can be ordered by the gallon from many industrial supply companies, such as Grainger, as well as other retailers. They're close in price, plus the MobilTrans is slightly better, so I went with the MobilTrans in my truck. If I couldn't acquire the MobilTrans, I would be perfectly comfortable putting the Delvac 50 in my truck.
The oils tested were simply suggestions by other people I know that seem to be possible substitutes for the ATF that was currently in the transmission. Obviously I was going to test the ATF and MobilTrans anyway, but it was discovered that Delvac 50 might be similar. Coming directly from Mobil Oil Company, the Delvac 50 is NOT a substitute for the MobilTrans. However the tests prove otherwise. The Synchromesh and Gorilla Juice were two other oils that were commonly recommend to put in a G56. I requested samples from anybody who had some, and I received what I tested. If I would have received some Redline, or Amsoil, or anything else, it would have been included as well.
As stated in the article, the ONLY thing that steered me away from the Synchromesh is it's low viscosity. It's not much thicker than the ATF, so I felt like it wouldn't reduce the gear rollover noise as well as either of the Mobil oils. The Gorilla Juice is WAY over spec in the viscosity department, plus it's lacking many critical additives that would make it acceptable for use in this transmission. I would not recommend it to anybody.
Shifting with the MobilTrans is slower than it is with the ATF. I would put it close to most of the NV5600 trucks that I have drove. The coldest I have had it has been a chilly North-Texas 25 degrees F. It was slow shifting for the first couple miles, but quickly warmed up to an acceptable level. The trans can be pre-warmed by placing the transfer case in neutral and putting the transmission in 6th gear. After a few minutes of idleing like that, the fluid is plenty warm. I haven't found any reason to do that around here, but if you live somewhere really cold it could be an option.
I have done a video comparison of the ATF vs the MobilTrans as far as noise is concerned. I had the center console and shifter boots removed and had the trailer behind the truck to make the noise as bad as possible. While the noise isn't eliminated, it is significantly reduced. With the shifter boots in place, it's almost impossible to hear. It's posted on youtube if you want to have a watch.
http://www.youtube.com/watch?v=w3DN1ZiG7rk
On a side note for the guy asking about the SDD3250 clutch install, I wrote the G56 instructions that are posted on South Bend's website.
http://southbendclutch.com/dodge.html I tried to be as detailed as possible that way anybody could do the clutch install themselves. That article is also on my site if you guys want to give it a read.
If you guys have any questions about any of the information I have provided, please feel free to send me an e-mail. I don't troll the forums all the time so I might not see a question posted in the forum. It's my username (at) gmail.com.