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Help! Truck/Trailer "Surging" Under Braking

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I'm not a novice at pulling 5th wheels, but I've run into a problem with the new truck that has me stumped! We pulled the same 5ver for many miles with our 1996 Ram 3500 dually and never experienced this problem! :( (Please note - both trucks were/are 4x2's. )



When braking on concrete pavement, as the truck speed drops below, say, 20 MPH, the truck/trailer sometimes goes into a violent "surging" - this actually gets worse as the speed drops. Something is apparently getting excited by the expansion joints in the concrete pavement to get this started and to "drive" it since I've never experienced the problem on asphalt pavement.



It doesn't seem to be related to the soft drivetrain mount surge you can sometimes get in 1st or reverse since when it happened yesterday, I had the clutch in and the engine at idle!



Although the "surge" feels like it's front-to-rear, I've never had any banging from the hitch, and I've even checked to see if there's any evidence of the B&W gooseneck receiver moving due to the loads being imposed by the companion 5th wheel hitch. The gooseneck receiver is a tight fit through the 4" hole drilled in the bed, and the seam between the receiver and the bed was filled with Line-X when the bedliner was sprayed in. If the receiver were moving back and forth, I'd expect to see the edges around the hole in the bed "rolled up", or at least the Line-X should be cracked between the bed and the receiver - neither is evident.



The only thing I can think of that might be a clue is that, on the Interstate, the 2002 has a "bouncing" tendency in the rear that our 1996 never had. It feels like the 2002's springs are stiffer, the factory shocks are softer and the truck is barely hitting the overload springs and then bouncing off them - the 1996 was a good 1" or more into the overloads pulling the same 5ver. Therefore, I'm about ready to order a set of Rancho 9000's for the rear to dampen down the bouncing, but I don't know if this will have any effect on the "surging" problem during braking or not.



What's different between the 1996 and the 2002 trucks, bearing in mind that they're pulling the same 5ver? 1. The brake controller - I doubt this is the problem since the surging only takes place on concrete, and I've never heard anyone else have this problem with the Jordan Ultima 2020. 2. The hitch - we had a conventional Reese 5th wheel hitch in the 1996; we have the B&W hidden gooseneck/companion 5th wheel in the 2002. If the hitch were moving back and forth, I'd expect to see or hear some evidence of it - it's not there. 3. The truck's rear suspension - the 2002 appears to have a stiffer main spring pack and softer overloads than the 1996. That's why I'm suspicious that the concrete expansion joints are exciting the rear of the truck, getting it bouncing and causing this problem.



What do you guys think? Has anyone seen and cured this before? :rolleyes:



Rusty
 
I'm no expert on towing so take what I say with a grain of salt, but if your new truck has a stiffer suspension, AND if your new controller is a pendular type, then you may be getting into some sort of vibration problem, i. e. the truck bounces at the right frequency, which tends to overexcite your pendular brake controller. What to do about it I don't know, but that's what I saw when I read your post.
 
Dave,



Thanks for your suggestion! :) I could easily see the situation you describe happening with the Tekonsha Sentinel inertial brake controller in our previous truck, but the Jordan Ultima 2020 is a proportional controller with a cable that runs to the brake pedal arm. Therefore, its output should be constant if I can hold my foot steady through the bucking that's going on when it decides to have a fit! :rolleyes:



Rusty
 
I think Dave nailed it. Try to back off on the controller a little and see if it stops.
 
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also if the proportion is not correct (meaning the trailer brakes are coming on too hard) then it could also exaggerate any harmonics that are coming into play. As your truck and trailer go over an expansion crack, your tires temporarily lose some contact presssure with the road, which causes either your truck or the trailer to brake more than the other. If the trailer is grabbing hard, it will naturally want to push down onto your rear axle (especially if you just hit a joint and the brakes grabbed suddenly) causing your truck's rear axle to then see more load, causing the rear axle to bounce. This again causes more or less load on either your fifth wheel or the truck, depending on where you are in the bounce cycle. Once the bouncing (or oscillation as the vibes guys call it) starts the only thing to stop it is your rear shocks, or some sort of counteracting force on the rear axle. Since your fifth wheel wieghs so much, it will take a couple of up and down cycles to dampen out the vibration. If in that time you pass over another expansion crack, you then start the vibration all over again.



Again, without seeing your particular application, it's difficult to say what exactly is going on, but if I had to guess it would be that since you are not using a pendular controller, then you may be applying too much braking force on the fifth wheel brakes. This in itself is not enough to cause the bucking, but coupled with a couple of expansion joints I believe it would cause the bucking that you are seeing. You may also want to check out your rear shocks, mine were shot after ten thousand miles.
 
Have you tried disconnecting the electric and stopping without brakes? I would go with a set of four new shocks rather than just the rears. Maybe try some different air pressures or load the gooseneck a little differently with some "dummy" weight or something.
 
Check the resistance between the

trailer brake wire (blue) and trailer ground wire(white) on your trailer. With dual axles (4brakes) the resistance should be about

1 ohm.



I just finished troubleshooting a very similar situation with my 25'

Coleman Caravan. I use a Tekonsha Sentinel inertia brake controller. The trailer would violently surge/lock up during braking.



I found that the Coleman Caravan had a high resistance connection on the brake return wire (ground) at the frame mounting point. My resistance was at 8 ohms.



Good luck



Cal Gilbert

2001. 5 2500 QC 2WD SWB Truxedo tonneau BHAF
 
Cal,



Darn, I had hoped you had put me on to something, but I went out and checked the 5ver after work yesterday. Just barely under 1 ohm measured at the 5ver's 7-pin connector. I even had my wife watch the meter while I crawled under the 5ver and shook all the brake wiring - the ohmmeter never budged! :(



Thanks again for the suggestion - that really would have been a relatively easy fix if that had been my problem. :D



Rusty
 
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