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Help with EGT probe metal filings

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Stanadyne Fuel Manager

I just drilled and taped the 1/4" hole for the EGT probe. I was going to disconnect the exhaust manifold from the turbo but that looked like quite a chore. I drilled the hole on the rear vertical down section of the exhaust manifold. I used lots of grease and had a shop vac rigged up with a hose right at the hole. I still got some metal filings down in the inside. I spent about 30 minutes fishing around with a magnet. The last 10 minutes came up with nothing. The problem is that I don't know how far filings will go since the hole is in a vertical section that goes right to the turbo and you are bending the magnet at 90 degrees?

I have a air compresser, would it do any good to poke a nozzle in the 1/4" and try to blow anything that might be left through the turbo? Problem is some of the valves are open so I would be blowing air back through some cylinders. I also wonder about taping the exhaust pipe shut and starting the engine? I don't think a 1/4" hole is big enough for exhaust gases to go through? Is there something else I could remove to get a look at the turbo? Like the exhaust elbow or would that also be a chore? Whats a new turbo cost? :confused:



Any ideas?
 
When you fire the engine, any remaining chips will be blown through the turbo. The turbine wheel is cold and will barely be rotating when the chips pass through - they normally won't hurt a thing. It sounds like you've already taken care of any big chunks.



Now, if you want to talk about turbocharger damage, break a piston ring in a 2-cycle engine and throw a large chunk of it into an axial turbine on a turbocharger! :eek:



Rusty
 
Now, if you want to talk about turbocharger damage, break a piston ring in a 2-cycle engine and throw a large chunk of it into an axial turbine on a turbocharger!



:-laf:-laf:-laf



sounds like the problems i have at work. . more so a problem on the ge 4 cycle engines [the emd 2 cycles have a screen before the turbocharger preventing large debris from hitting the turbine wheel]
 
Last edited by a moderator:
testraub said:
This is why I put my probe POST Turbo





turbocharger replacment is less than engine internal repairs from excessive heat... and probes fail rarely... [similar construction to glow plugs used in other diesel engines... and the factory sticks them inside the combustion chamber or precup]
 
Could just pull the turbo off as well. I started to take mine off this afternoon, but I had to go to work. Doesn't seem like it will be too hard.
 
I would take the intake off and turn the compressor wheel by hand to make sure its free. Be carefull the blades are sharp. I would then start the engine and let it idle for a few mins. If nothing happens you should be ok. The turbine is small on a third gen. but the shavings should pass through ok.
 
Well, I did what Rusty said. I "fired that puppy up" I just let it idle for awhile and everything "seems" to be ok? Will give it more of a test when I get the gauges installed and wired up. Will know the poop scoop tomorrow.





Ron
 
There is fine debris constantly being expelled on a diesel engine,combustion process is forming carbon,that builds up and breaks of regularly. The turbocharger is constantly being pounded by this stuff,so let it rip.
 
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