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Lorenz/kore/carli Comparison Test

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Sunday August 5th myself and two other 3rd Gen. Dodge CTD owners (x1 cameraman) did a comparison on the Carli Starter System, Lorenz Bilstein 5100 System & KORE Chase System. There has been a lot of people undecided on which type of system to buy or what really is the difference between these systems. Hopefully we can help some out. This is for people who use their trucks for daily driving and moderate off road use (average person w/ a $40,000 truck). Not for off road racing. Obviously this is not to see who's is better because the Kore System was a step higher than the Lorenz and Carli systems w/ the Fox 2. 0 Shocks. The pros and cons for the different driving habits. All testing sites were done in Sacramento County, California. All truck owners alternated through all the trucks at least twice per testing section besides their own. Highway 50 for expansion joints (roughly 30 miles worth), Prairie City OHV Park for 1 ½ mile off road race track (consisted of whoops, incline, decline, rocks, heavy ruts and grooves. Some at least a foot deep), back country rough pavement road that lead into a gnarly gravel road (roughly 3 miles long), not to far from there is a mile long rode w/ speed bumps (roughly 6” high) spread approx. 25ft apart and keeping speeds at 50mph for more undulation conditions for city driving.



Kore and Carli Trucks has 35” Toyo “E” M/T's and Lorenz has 35” Toyo “D” A/T tires. Pressure for M/T's were 40 psi all around and A/T was 42 front and 40 psi rear. This was the most time consuming to figure out the best and fair tire pressure between the E & D rated tire. The only other difference is the Kore Truck had a Chase Dampner and Lorenz Truck had adj. Thuren Trac Bar. Carli Truck was stock between those two items. It took us 6 hours to complete this testing. Like I said this is to give a honest opinion between different companies and systems.





Here are the results. It is based on ride and steering capabilities. Kevin ‘05 CTD (Carli), Kersten ‘04. 5 CTD (KORE), James ‘05 CTD (Lorenz). A scale of 1-5,



(5) Outstanding

(4) Great

(3) good/average

(2) needs improvement

(1) Don't buy



Kevins Results:

Rough Road/Gravel: KORE (3), Carli (4), Lorenz (4)

Highway Expansion Joints: KORE (3), Carli (4), Lorenz (4)

Off Road Track: KORE (3), Carli (4), Lorenz (4)

Undulations/Whoops: KORE (4), Carli (3), Lorenz (3)



*KORE Chase w/ Fox Shocks

The KORE system shined on the undulation section of our test. The

truck sailed over the undulations in a very controlled manner. The

rear of the truck seemed to be the biggest factor as it minimized the

"hop" on the undulations, even though we were traveling at about 50 mph.

The KORE was the firmest ride of the group. Not sure if it is the

springs or the Fox shocks that are making the difference, but there was

definitely a noticeable difference. The freeway expansion joints and

rough road bumps were controlled, but did produce more jarring than the

other systems. The cornering is very good on the KORE.



*Lorenz System w/ Bilsteins

The Lorenz System did well in most situations. The ride between

the Carli and Lorenz systems were very similar. They both handled the

on-road portions very well, and were softer (less jarring) than the

KORE. The rides were "soft" but controlled. The Lorenz ride may have been

even a bit softer than the Carli. The off-road section of our

comparison was handled very well, and gave confidence even as the speeds

increased. Even though they handled the undulations respectfully, there was

more rear-hop when compared to the KORE. The cornering on the Lorenz

was a little bit soft, not quite as good as the KORE or Carli, but it

may have to do with the tires (D rated) than the system.



*Carli Starter System w/ Bilsteins

The Carli System also did well in most situations. Like I stated

above, the ride is similar to the Lorenz. I would give a slight edge

to the Lorenz in the ride department (a little bit more cushion), and

the edge would go to Carli in cornering (again, it may have just been the

difference in tires). Other than that, the systems performed almost

identically.



In summary, all of the systems worked so much better than stock. Any

of them would be a great upgrade to any Heavy Duty Ram truck. Your

driving habits and style, and what you want from your suspension, will be

the deciding factor in which one to choose.



James Results:

Highway Expansion Joints- Kore (4), Carli (4), Lorenz (4)

Rough Roads/Gravel- Kore (3), Carli (4), Lorenz (4)

Off Road Track- Kore (3), Carli (4), Lorenz (4)

Undulations/Whoops- Kore (4), Carli (3), Lorenz (3)



Thanks again to Kersten and his family for the hospitality. The opinions I have gathered through our comparison is as follows.



* KORE Chase System is a great system for long distance racing w/ the Fox Shocks and undulations over 5" ( I believe that what the speed bumps in the road were). It rides smooth. It hugs whoops good. It is stiff for rough off road dips and pothole size ruts. The Chase system serves a purpose and is a good system. The two real drawback is the Kore's' pricing (as we discussed) and stiff daily driving.



* Carli Starter System is a great system for daily on road encounters and moderate rough off road. Not a racing system. The only con for the system is a rear hop when encountering higher undulations. Hitting whoops it hugs the mound at low speeds and feels good.



* Lorenz Bilstien 5100 Suspension System is a great daily driving & moderate off road system. I feel it kept up good and is similar ride and feel as the Carli Starter System and Kore Chase. The one noticeable draw back is the rear hop or bounce on bigger undulations at higher speeds (50mph) and certain lay of the rough/gravel roads as it fish tails a tad, but not out of control.



Note: You can also add the Fox Shocks were cooler than the Bilstien Shocks. After doing consecutive laps the Bilstein was scalding hot compared to the Fox Shocks as hot to the touch. I could not find any heat tape the day before the comparison. That was one thing we wanted to check for difference in temps. Even though we know for long distance beatings that the Fox Shock will out perform.





Kersten Results

Rough Roads/Gravel- Kore (3), Carli (3), Lorenz (4)

Highway Expansion Joints- Kore (3), Carli (3), Lorenz (4)

Off road Track- Kore (3), Carli (4), Lorenz (4)

Undulations/Whoops- Kore (4), Carli (3), Lorenz (3)



Kore truck-Stiffest ride on road and off road. Not as smooth of a ride for your daily driver. But when your commute takes you over rough patches of freeway or expansion joints, it shows great control. Speed bumps and undulations are handled very well, no or little rear wheel hop.

Off road, the system shows great control, steers great, but still, stiff ride.

This suspension likes to be driven hard and fast.

I'd recommend the system to those who like to drive their truck over really rough roads at high speeds. Control is this systems priority, comfort is second.

NOTE: Truck is running "E" rated tires. I believe switching the truck to a"D" rated tire will soften the ride, or run "E's" at a lower air pressure.



Carli truck-Softest ride of the group. Very comfortable for city driving, freeway cruising. I felt more bounce on expansion joints. Fast windy roads felt loose, as if it needed more sway control.

Some wheel hop over undulations. Good control over the rough stuff. Good ride off road. Steering was good. The suspension seems to float, making the ride more comfortable, yet it loses some road feel/control.

I'd recommend the system to those who drive 70% pavement, 30% off-road.

NOTE: The Carli truck is running "E" rated tires. I would not run this system with "D" rated tires, as the ride is already soft.



Lorenz truck-My favorite all around ride. It handled the expansion joints the best, keeping the truck fairly level with little bounce. Very little sway in high speed turns. Steering felt good. Some wheel hop in the undulation test. Off roads it felt similar to the Carli. A little more control in the rough stuff.

I recommend the Lorenz if you're looking for a great all around suspension.

NOTE: The Lorenz truck is running "D" rated tires. I believe running "E's" will stiffen the ride and affect it's handling, perhaps producing a harder ride.

I'm happy with the results of the comparison, I believe we were fair in grading the systems.

I think if we did this over again with the 3 systems, but matched with equal tires/trucks (i. e. stick vs. auto), the results may have been a little different, but not by much.

I'm glad I didn't bet money against the Lorenz for this test!

********************************************************************End
 
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Cont. . Page 2



Just a side note. All trucks bottomed out the front ends at the same rutted areas. They were a good foot deep and most of the time we had such big grins' putting these trucks in some mild abuse that we accidentally hit these at 30-35 mph. w/o paying attention of what's on the other side. OUCH…… Also we are not leaving out Thurens products. We could not find anyone that had one of his systems. So sorry for that. This will be posted on three forums w/ the most suspension interest sites to get the most exposure since not everyone views all CTD Forums. All three Companies were given a heads up on the comparison on two/three days prior of date and was received w/ some interest. More than others. So please no one take offense of our comparison that already have these systems on their trucks. We want this to be a positive and not a bashing of system type posts (even though they turn out that way). Thanks. :-laf



We took 398 pics and some video. Kersten put together a website link below to view the pics. We will post the video as soon as Kevin can figure out the best way to download it. Your best to look at the pics in a slideshow to get the most out of them. There is a lot of multiple shots in action. You will also see us pulling a Ford out of a stickey situation.





The truck/color suspension ID for pics:

Lorenz= Grey Truck

Carli= White Truck

Kore= Red Truck



As I type Kersten is still downloading pics for the slideshow. So by midnight PSD time all 398 pics will be downloaded on the website for the slideshow. There are some now to view.



Here is the slideshow links: The ultimate in photo sharing. Online photo albums, photo sharing, photo hosting and photo storage. - powered by SmugMug



Here is the still pic album link. You can rate or make comments of pics on this site.

Outdoor4 : photos : Suspension Day : Front spring view of the Carli Starter Suspension - powered by SmugMug
 
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Well I only wish I could have been there. I checked my PM late on sat, thanks for the invite.



Great job the photos look very good. Good write up, im sure it will be a wealth of information for many members for a long time.
 
When you get a chance a "tech sheet" showing what specific parts each truck has would be helpfull. I know my Carli has the 3" progressive springs up front, the Mini-pack replacing the overload in the rear, with Billstien 7100(resivors) on all four corners. No trac bar or steering dampner with sway bar end links.



I assume the Lorenz is simular, but dont know what the Kore has other than the FOX shocks.
 
Awesome write up. Did all of the trucks just have the add-on mini packs in the rear? Or did the Lorenze have the full leaf replacement?

Did you happen to measure how much "lift" each of the kits gave?

Thanks again, Eric
 
45 --------------LORENZindustries.com



43 --------------Carli Suspension



40 --------------KORE





Independent, unsolicited, thorough shoot-out. It doesn’t get better than that this unless there’s a 58. 2% reduction in $!!!



I’m Elated!!



I’ll let the thread mature a little before I throw out my thanks to the gentlemen who took their own time to shine some light on the Suspension subject.



Here's a link to each of the system that were tested. There are detailed photo's of each component in the system including prices. One manufacture doesn't publish prices?...



LORENZindustries.com Bilstien 5100 System



Carli Suspension Starter System



KORE Chase System
 
Awesome write up. Did all of the trucks just have the add-on mini packs in the rear? Or did the Lorenze have the full leaf replacement?



Did you happen to measure how much "lift" each of the kits gave?



Thanks again, Eric



All systems were the same as the mini rear leafs. Of course all of us had different rate coils and Kore had the Fox Shocks and a couple of different items. This was to show the difference between a entry level system to a upgraded one w/ Fox Shocks. People have a hard time deciding on which one to choose. If they should spend the coin for a Fox or Bilstein System. Everyone drives different and this shows the pros and cons between each one. People can go from there to purchase one. :) We know this is not a exact head to head test. I feel if I went up to a Fox/SAW/King shocks from Bilstein Shock. That would of been to much for my daily driving and off road use. I would never use the shocks to the potential and I feel "money" I could of saved for something else. I hope this helps people on the fence on which kind of suspension needs they will want.
 
#ad
GREAT!!!:mad: we rattled the cage of thet LORENZindustries guy. he has been caged up for a while now. but its all over. Quick someone please make sure the fence in the picture is secure.







45 --------------LORENZindustries.com



43 --------------Carli Suspension



40 --------------KORE





Independent, unsolicited, thorough shoot-out. It doesn't get better than that this unless there's a 58. 2% reduction in $!!!



I'm Elated!!



I'll let the thread mature a little before I throw out my thanks to the gentlemen who took their own time to shine some light on the Suspension subject.



Here's a link to each of the system that were tested. There are detailed photo's of each component in the system including prices. One manufacture doesn't publish prices?...



LORENZindustries.com Bilstien 5100 System



Carli Suspension Starter System



KORE Chase System
 
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Great info. It's interesting to see how different people rate the same thing differently. I need some help understanding the remote reservoir shocks. Sean, I'm sure you can help me with this. I have the 2. 0 level Kore stuff on both of my truck. I'd have to agree that the KORE set up is for control and is a little stiff, especially for the type of driving in the southern Appalachian mtns here. On the 01, I kept increasing the N2 charge of the Bilsteins to get a ride that was softer at slower speed. I'm at 280psi now and like it. If I can ever find someone to charge the new Chase system, I'm going up in that charge as well. This is one thing a potential buyer should know is that you do have some adjustability with a reservior. Anyway, my question is how does increasing the charge soften the ride, and what are the compromises? Do you loose some compression damping in the high speed valving? Is it "better" to re-valve for the desired ride than adjust charge? Just trying to understand how it all works.
 
Great info. It's interesting to see how different people rate the same thing differently. I need some help understanding the remote reservoir shocks. Sean, I'm sure you can help me with this. I have the 2. 0 level Kore stuff on both of my truck. I'd have to agree that the KORE set up is for control and is a little stiff, especially for the type of driving in the southern Appalachian mtns here. On the 01, I kept increasing the N2 charge of the Bilsteins to get a ride that was softer at slower speed. I'm at 280psi now and like it. If I can ever find someone to charge the new Chase system, I'm going up in that charge as well. This is one thing a potential buyer should know is that you do have some adjustability with a reservior. Anyway, my question is how does increasing the charge soften the ride, and what are the compromises? Do you loose some compression damping in the high speed valving? Is it "better" to re-valve for the desired ride than adjust charge? Just trying to understand how it all works.



Good question. I have the remote bilsteins and the rear end wants to bounce all over the place at speed. Would changing the PSI help this?
 
I don't know. I never had too much problem with tracking. I'd give it a try though. That maybe more of a rebound valving issue???
 
Again, GREAT WRITE UP!!!

One thing I wanted to touch on...





I'm getting the impression from this test that some are feeling reservoir shocks are stiff, and don't help everyday ride quality much, but that couldn't be more distant from reality. It ALL depends on the internal valving and what the mfg desined the system to ride like. . ;)





Where's the VIDEO!!!!





Don :)
 
Anyway, my question is how does increasing the charge soften the ride, and what are the compromises? Do you loose some compression damping in the high speed valving? Is it "better" to re-valve for the desired ride than adjust charge? Just trying to understand how it all works.

The nitrogen charge technically doesn't "soften" the ride, but rather keeps the shock from cavitating. When the shock is valved heavy as needed on these trucks, the actual internal piston force can over-ride the nitrogen force. What this does is create an internal air bubble for a split second, and this is where the "rough" impression comes from. Smaller diameter shocks cavitate easier at the same nitogen pressure. .

Nitrogen charge is only adjusted to prevent cavitation with heavy valving, and with a heavy truck, but on light vehicles the nitro force can have a spring rate effect and shock seal stiction. As far as we are concerned, actual internal valving changes are the only thing that can be done to really change the ride. .

:)
 
Good question. I have the remote bilsteins and the rear end wants to bounce all over the place at speed. Would changing the PSI help this?



Probably not...



It depends if it's bouncing after hard bottoming, or just after moderate bumps. .



If it bounces after you bottom out, it could be normal. .



If it seems "boingy" on small/medium bumps, it does probably need more rebound as noted above. .



:)
 
Thanks for the info Don. A lot of the ride differences in these vendors comes from their attitude/expericence. The KORE stuff is from folks that race high speed in the desert. Hence, somewhat stiffer valving. Lorenz doesn't focus on racing and is sold by, as Sean calls himself, "the working class stiff". His systems are valved more for the use most people have for their trucks. I think Cali, is somewhere in the middle. These results bare this out. Anyway you look at it, we have crazy good suspensions for our very heavy trucks. I can't help but laugh a little when I see someone with a lifted truck with some cheap, white shocks. Then again, most of those are for mall terrain anyway. ;)
 
I have an '03, 4X4, 6-sp. , long bed with fiberglass campershell & 115 gal. aux. fuel tank, in the bed. Just bought new, stock-sized Bridgestone Revo's.



The truck has 58,000 miles on it & is in need of shocks. Been considering the Bilstein's. I do a bit of forest road driving & haul a 7000 lb. , 25', bumperpull, travel trailer. I'm, also, planning an RV trip from Phoenix, AZ. to Alaska in the next few years.



Some of the forest roads have a lot of "washboarding" to them & others are just uneven "dirt roads".



I've been considering an off-road suspension upgrade like the ones that have been discussed, here. I do not do any off-road racing or serious off-roading.



With this information, am I a candidate for one of these suspension upgrades? Or, would just good shocks be enough, for me.



Also, it looks like you guys are using 35" tires. Are these necessary with these suspension upgrades?



Any other suggestions would be greatly appreciated.



Thanks.



Joe F. (Buffalo)
 
I have an '03, 4X4, 6-sp. , long bed with fiberglass campershell & 115 gal. aux. fuel tank, in the bed. Just bought new, stock-sized Bridgestone Revo's.



The truck has 58,000 miles on it & is in need of shocks. Been considering the Bilstein's. I do a bit of forest road driving & haul a 7000 lb. , 25', bumperpull, travel trailer. I'm, also, planning an RV trip from Phoenix, AZ. to Alaska in the next few years.



Some of the forest roads have a lot of "washboarding" to them & others are just uneven "dirt roads".



I've been considering an off-road suspension upgrade like the ones that have been discussed, here. I do not do any off-road racing or serious off-roading.



With this information, am I a candidate for one of these suspension upgrades? Or, would just good shocks be enough, for me.



Also, it looks like you guys are using 35" tires. Are these necessary with these suspension upgrades?



Any other suggestions would be greatly appreciated.



Thanks.



Joe F. (Buffalo)



Buffalo,



I drive forest service roads in north Georgia - all over the Chattahoochee National Forest. I was amazed at the change in ride quality of my dually on these roads after the suspension install.



I only wish there had been more market choices when I made the purchase. You have a much better advantage being able to talk to multiple vendors now. I don't know which system or components are best for your situation; I don't even know which ones I would choose if I were to buy again. But, I do know that there's no comparison to the typical "lift kit".



I'm still using my stock-sized tires - I don't think you need bigger ones. But, I have the "dually disadvantage" with Dodge wheel configuration - there's just no easy way to fit larger tires on the rear, short of extra measures like spacers, multiple wheel types, etc.



You'll be very happy if you get one of these quality suspensions for both on and off road driving.



Go for it.

John
 
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