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My experience with KORE

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This is only my story with KORE not my opinion or anything aiming towards them but just wanted to tell my experience.



I work in the oil & gas industry in the desert of Northwest New Mexico in the San Juan Basin as a service contractor for some of the major oil & gas companies in the country. We drive in some of the worst road conditions imaginable everyday from gas well to gas well.



It was time to buy another new truck to replace my old truck since it was wore out, I bought my first diesel over a year ago. I’ve had a 94’ Dodge 360 motor 4:10s & a 03’ Hemi (which was gutless wonder & a mistake) with 3. 73s. Usually we add more springs or buy aftermarket lifts that make your truck rough as hell. We usually keep our work trucks for about 70,000 miles then get a new one, by then the truck is so wore out fenders falling off, stick a fork in it. It don’t matter what brand of truck you buy they get pounded by our work roads since 75% or more of its life is spent on rough, muddy dirt roads. It’s bad when after 5 to 6 thousand miles brakes need replaced because of the mud ate them up. I spend 10 to 15 hours & drive 100 to 300 miles of dirt road every day in my CTD. I decided I spent the coin on this truck & live in this truck every day for this long I wanted to get the best ride available. I wanted the top of the line suspension to make the truck last longer & keep it for a high mileage since this is my money maker. Just like a wrench is to a mechanic my truck is my main tool to get me to the field to make money.



Did the research to see what was out there, every search came up was KORE. That Baja proven race suspension for extreme off-road use I was reading about sounded like what I needed, since these are the type of conditions I drive in day to day. So I called KORE and then over $3500 later it all started. I asked about the front springs since there was 2 choices HD or standard(whatever they were called). They said the HD coils are for a truck that is going to have a big front bumper. My truck was never going to have a big front bumper, the stock bumper was going to stay on the front of it so I got the standard front coils with KORE’s recommendation with the Race Suspension also didn’t need to worry about bottoming out in the front only if extreme jumping I did not plan to do that since I spent all the money for the truck.



Finally after a couple of weeks it came. Lucky for me I have access to a shop with all the tools & a truck lift which made the install go smooth. It took me by myself a good evening installing this awesome looking equipment. The front end measured just shy of 2 ¾ taller from a measurement point on the truck before I took out the stock stuff. The rear was 1 inch. Since I carry nitrogen on my truck for calibrating gas measurement equipment getting nitro was no problem to charge up the FOX 2. 5 Shox to 200 psi. Then it was time for the off-road testing. Drove to the closest dirt road I new of. Very impressed at first on a typical washboard dirt road but when I got in more rough terrain with bigger dips & cross bumps front end would bottom out. Yes I was driving faster than I normally did but some of these bumps I couldn’t believe I was hitting bottom. Stock springs also would hit bottom but I thought this was Baja stuff. But for the most part I was riding in style then the front shox started leaking badly on the remote reservoir’s on the hose side of the cap not the Schrader valve side. Also there was oil in the nitro chamber of both shocks when I would check the PSI. They were loosing a lot of oil so I called KORE told them about the leaks. One was really bad & other wasn’t as bad but leaking. KORE told me it was normal I told them no way this could be normal if this keeps up there would not be no oil in a couple of weeks. Their response was they have a lot of oil in them shox.



Finally they said send them the 1 that was leaking bad & the other was fine. Then this means I would have to drop the front end again to take the shox out since the shock towers bolt from in the spring bucket & put in the stock stuff back in then send the shox off, wait for the shox to come back then drop the front again take out the stock stuff put the KORE equipment back in. I asked about getting just a replacement shox NO they could not do that. What ever I told myself after I got off the phone with them I called FOX’s service center told them my problem. I had took pictures of both shox to send them to FOX service tech & told them that KORE said it was normal for the 1 to leak & the other needed to be rebuilt. I will post those pictures. He said they should never leak. So I sent them to him.



I thought maybe that’s why I was bottoming out so easy because of the shox were leaking. Got them back re-installed all the equipment still was hitting the bump stop fairly easy. Remember I am not jumping or thrashing my truck by no means just normal driving in the field. Most roads are maintained by the county so there are 40 mph speed limits which are enforced by the law & most of the companies I work for have strict policies about speed limits. There are a few roads a guy can open up his truck to let it all hang out. For the most part we are driving 35 to 40 mph in most of the roads when the road graders have smoothed them out because of the use caused by so much vehicle traffic & the mud causes them to get rough/rutted up. Did not like the bottoming out thing called KORE back up told them this is not working for me, they sold me the HD coils. Got those put them in. Went out to test them WOW I wasn’t hitting the bottom. I let KORE know that I was happy now. That lasted for a couple of weeks. I guess the springs finally broke in but it was not as bad as it used to be. The ride was pretty sweet though on normal washboard roads.



Then 30,000 miles later I noticed I was hitting the bump stops harder than normal. I thought I would check the nitro pressure there was 200 psi in them but noticed when I pulled off my certified calibrated gauge I use for work oil would mist out along with the pressure. Oil is leaking back into the nitro chamber again in both shocks. Gave KORE benefit of the doubt to back up their products called them told them about my findings about the oil in the nitro. Just like I figured that’s normal sir for them to have oil in the nitro chamber. I also mentioned about how easy it was to bottom out they wanted to sell me the new VR Coils. That would solve my problem. That means more money. I don’t think so.



Okay wasn't happy with the response from KORE. Then called FOX again they were more than happy to take care of the problem. They wanted me to send the shox to them I told them I do not want to drop the front end 2 more times, if I would send to you. Take the KORE stuff out, put stock back in, take stock back out, put KORE back in same ole process again. One more time was fine by me, I asked if they would send the parts to me instead. They said no problem we will have 5 gallons of FOX 5 Wt. oil & rebuild kits for both shox’s out the door today no charge. I told them I was still hitting the bump stops fairly hard again. FOX recommended revalving to the next level of shims on the compression side. He said I will include the necessary shims for me in the package he was sending me. They paid for the shipping on the last episode also to send to them & back. I have to give FOX credit they stand true to their products 100%.



I seen the new shock towers KORE came out with for their new systems. They use a ring with 3 bolts on it just like the stock towers to mount the towers for easy shock take out. I thought that’s what I need for easy access to my shocks. I thought maybe if I called KORE they might machine my shock towers just like the new ones for a fee or something like that. Of course they said NO they would not machine my towers like the new shock towers. I would have to buy new ones from them. I offered to pay for the machining of my old shock towers. Maybe I was asking for to much. I figured after $3500 and several problems later they would hook me up. So to get out my shox I need to drop the front end every time. You guys buying the newer kits at least have the benefit of the new shock tower removal to get to your shocks for future rebuilding of the shox. All I wanted was easy access to my shocks for maybe future rebuilds if they are needed.



I got the rebuild kits & valving a few days later from FOX. Rebuilt my shox this past weekend. Rebuilding of the shox was super simple. They sent me great step by step instructions. Installing of the new valve was no problem at all. If I new it was that simple to rebuild the shox I would have done that the first time I had problems with them. I think on the KORE installation instructions that I read you did not need to worry about rebuilding them until 100,000 miles. That statement was out the door for me.



After re-installation of my newly re-built & re-valved shox only when I get extreme with the truck will I hit the bottom. Now I know what some of you guys say about the suspension tightening up. I fill that tightening feeling now. The suspension works awesome. My truck sure rides twice as good now.



Out of all this mess, the rear end equipment has really impressed me. The rear shox have held up great. Although the springs have sagged a little bit. Maybe due to the fact of the headache rack, tool boxes, & parts I carry in the bed. I figured an extra 700lbs or less in the bed at all times. The wheel travel in the rear is sweet.
 
My KORE experience

Finally for the moment I am very happy with the ride quality. Didn’t know it was going to take this long 39,381 miles & several laboring hours later to get the ride I was looking for or maybe I am the most unluckiest guy that has bought this suspension system. When I put this suspension on I only had 142 miles on it. Needless to say I have became a great dodge front end guy since I have had to drop the front end a few times(4). It would really suck if I had to pay an off-road shop every time I had to drop the front end. The bills would be outrageous. I wonder if I am the only one to have these problems or have some of you guys had any issues with your KORE systems.



I guess that’s what that 3500 badge on the both sides of the truck stands for. It takes $3500 to get it were your happy with your truck. Since this is a 1 ton single wheel.



Also on a side note I forgot about the wheel jerking to the opposite side of the turn when I am in a turn & hitting a cross bump at normal driving speeds. If I am, turning the wheel half a turn to the left while in a curve with cross bumps the wheel jerks to the right. Vice versa turning the other way if this makes any sense. I have the KORE fox steering shox. KORE told me it was normal for that to happen on one of the calls with them that I had made earlier in this process.



I have had the upper ball joints replaced by the local dodge dealership under warranty but it still happens. They said everything is good like tie rods & steering box are good. So I guess I will have to live with it jerking in corners. I can not figure out what the problem is. Sometimes it feels like its going to rip my hands rite off my wrists. Any ideas? Surely this is not normal. Maybe a longer pitman arm would cure it? Don't know



In a nutshell



I bought the KORE Race System since this was Baja proven thought it would be great for my truck since I drive in similar terrain



The both front shox started leaking on the reservoirs on the cap for the hose side & oil in the nitro chamber first week installed



KORE only wanted me to send them one shock & the other was normal, didn't like that answer



Called FOX, they stepped up to the plate



Sent both to FOX



Had to buy the HD Coils later after FOX rebuilt my shox since the standard coils or whatever they were called weren’t cutting it



Tried to see if could send my shock towers back to KORE to possibly get them to machine them to the new shock tower for easy access shox



Offer to pay for it. Guess I can buy the new towers & quit crying about it. More $$$$$ though



Several thousands miles later oil leaking in the nitrogen side of the shox again



Called KORE again, they said it was normal but that means nitrogen is in the oil side of the shox that can’t be good



Told them did not like bottoming out on mild terrain



Wanted to sell me new VR coils more $$$$



Got the run around again KORE said that was normal for them to have oil in the nitro chamber did not like the answer



Made call to FOX, told them what the problem was, very great people to deal with



Sent me new valving per recomendations & rebuild parts



Rebuilt shox



Thanks to FOX for honoring their products



Very happy right now after the re-valving & new seals

Sorry I will post pictures tomorrow



Thanks for reading my story if you got this far.
 
Wow! Sorry to read about the challenges you faced. Ive had great experinces with Fox as well. I just installed a KORE Chase system on my truck, and I hope it stays reliable. While I find the truck performs admirably offroad, the highway expansion joints (all the way to and from work. 23 miles each way) make the truck feel lilke my old lowered 84 Toyota mini-truck sitting on the bump stops. At least it keeps me off the phone, because I keep going uh uh uh uh uh uh uh over each joint. I'm going to start wearing my moto kidney belt. But it's awesome when I steer off the road!
 
Sorry to hear about your troubles. I didnt like some of the components of some of Kores higher end systems. First of all those fox shox are just too complicated for my needs. I dont race baja or any other piece of dirt. The more parts the more problems in my expirience. I like the bilsteins. They might not work as well but I bet they work good enough alot longer.

I really cant even fathom the idea of removing my nice big rear leafs that are designed to haul loads and put in those tiny little car springs Kore offers.

You wonder why your truck is saggin while you haul stuff. Now I maybe completely off base here and I admit I know nothing about suspension but I do recognize basic physics. One spring is huge with many leafs and the other looks like it came off a 2 wheel drive S-10. One will haul stuff and stay stiff and the other will bottom out on load but will ride smoother and let the shox work. I expect my truck to ride a bit stiff in the rear... its a 3/4 truck, its supposed too. Its also suppose to haul around 750lbs of crap and not sag!

I have been looking at getting the Kore leveling kit and then adding the bilsteins to the rear as well.
 
jtnm,

Sorry about your problems, in my 60,000 miles I've had a few issues with leaks on my Kings (including reservoir leaks) and Kent has always taken care of things, he even re-valved the system to better suit my needs.

I seem to lose a seal in one of the Kings about every 20,000 miles :(

I sent them in the first time but since then I've got the seals from Kore and done it myself to save downtime, I have the old original T-rex towers so servicing isn't to bad. My mini packs settled a little in the first 5,000 miles (just like my stockers did) and have held up fine since then.





barleysoda,

I thought jtnm said "Out of all this mess, the rear end equipment has really impressed me. " sounds to me like his rear springs are working fine ;)



Your long distance assessment of Kore's rear mini packs does not match my 60,000 miles of experience at all, they I've hauled up to 4,000 lbs with the mini packs and towed over 26,000 lbs and up to around 3,500 lbs on the rear axle they work BETTER than the stockers, over 3500 and they start to get soft but thats kinda over doing it for a SRW anyway IMO

With my camper loaded at slightly over 10,000 gross it sags less than the stockers did with the overloads and does NOT "bottom out" until you are going way faster than any sane person would travel with a 3000lb camper on :D , not even close to an s-10 :-laf

I have had a few issues with the shocks but the springs on both ends have been flawless :D



Jared
 
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Thanks for sharing that. I tried contacting one of KORE's vendors several times via phone and email and heard nothing back. I am looking elsewhere now.
 
jrobinson2 said:
jtnm,

Sorry about your problems, in my 60,000 miles I've had a few issues with leaks on my Kings (including reservoir leaks) and Kent has always taken care of things, he even re-valved the system to better suit my needs.

I seem to lose a seal in one of the Kings about every 20,000 miles :(

I sent them in the first time but since then I've got the seals from Kore and done it myself to save downtime, I have the old original T-rex towers so servicing isn't to bad. My mini packs settled a little in the first 5,000 miles (just like my stockers did) and have held up fine since then.





barleysoda,

I thought jtnm said "Out of all this mess, the rear end equipment has really impressed me. " sounds to me like his rear springs are working fine ;)



Your long distance assessment of Kore's rear mini packs does not match my 60,000 miles of experience at all, they I've hauled up to 4,000 lbs with the mini packs and towed over 26,000 lbs and up to around 3,500 lbs on the rear axle they work BETTER than the stockers, over 3500 and they start to get soft but thats kinda over doing it for a SRW anyway IMO

With my camper loaded at slightly over 10,000 gross it sags less than the stockers did with the overloads and does NOT "bottom out" until you are going way faster than any sane person would travel with a 3000lb camper on :D , not even close to an s-10 :-laf

I have had a few issues with the shocks but the springs on both ends have been flawless :D



Jared



Well thats good to know that those little tiny leafs work pretty good. My opinion was only determined by their look as well as Kore saying that they were designed to let the rear shocks work. That meant to me that they were designed for taking bumps and not for hauling loads.

I didnt know that you could have the best of both in one.

I figured if I wanted to race across deserts and fly through the air like the "General Lee" that I would be better off in a 1500 of some sort.
 
Mini-Paks

:{ Unfortunately,my mini-paks bottomed out hitting rain culverts in my neighborhood at low speed. The camper had been on 24/7 for years and perhaps this fatigued the stock springs. Most guys have had good luck with mini's. Deaver told me at the time(when they worked on Dodge's) they didn't recommend mini-paks on high center of gravity loads. I went up to them and they re-installed the overload bottom plate and added a leaf. Mucho improvement. If I off the camper mini's will be re-installed. Great set-up for unladen or moderate loaded vehicle. Once again speaking of my truck's application.
 
That's a sad story.



There is no excuse to treat a customer who just spent $3,500 on your cutting edge product that way. That is unexceptible customer service. I cant believe they denied everything and then tried to hustle you out of even more money.



I'm sorry to laugh but I cant believe their flashy $400 steering stablizer isnt worth a damm... . I be so ******.



Like I've said in other threads, KORE and Banks are in the same boat when it comes to how they operate their companies.



Thanks for the info, that put the final nail in the coffin... . I will never buy KORE porducts... .



They can thank themselvs.....
 
I just installed the Chase system on my truck last weekend. I have to wonder if some of the shock failures are due to contamination on the exposed shaft (not jtnm's problem). I'm going to check with Fox next week about some boots for mine. The Deaver spring pacs that came with my kit were drilled incorrcetly. The two spring pins were drilled almost an eighth of an inch too close together. I was not able to install both half inch pins. The truck was all apart in my garage and I needed it back together for work so I used three eighth pins in one of the holes on both sides. When I was finished I also found the rear to be about three quarter inch lower than level. I called Kore about my issues and Kent actually answered the phone. I talked about the level issue and asked him if I could use the spacer from the top of the original upper overload leafs to add a little height to the rear. He said yes that would work and offered to send me longer pins and U bolts because of the problem I had with the pin hole spacing. I accepted his offer and will be adding the spacer to the pack next weekend. He appologized for the missdrilled holes but did not offer to ship out new ones. I guess the smaller pin in one hole is OK by him:-laf I have to admit that even with the smaller pin the pack is probobly structuraly sound because of the U bolts clamping everything together. I have to say that I was let down by the lack of quality control. Since KORE is good a tooting its own "best you can buy" horn. If Sean had only had his IR springs ready sooner.
 
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It's a bummer that some of you have had problems with the KORE stuff. I've been running their Race system since the beginning like a few others here. My truck has logged a lot of extremely hard miles in Baja and elsewhere for that matter. Many of those miles have been hauling a camper with the minipaks in the rear. I also know many other people who've successfully been running the KORE stuff in some pretty harsh environments for many miles without problems.



Have I had problems with shocks leaking oil, sure, a couple of times, but I just had them serviced and I'm back up and running again (in almost 40,000 miles, that's acceptable for me). I would have had to have replaced several sets of normal shocks during that same period (my friends who have done some of the trips with me down in Baja have had to purchase new shocks for their rigs after every trip!!! and we are talking about several long trips a year). Have I bottomed out the front end, sure, but usually it was because I misjudged the depth of a wash and hit it at about 60 mph instead of the recommended 15 mph. The big difference is that we just kept going and not a single thing broke on the truck. Someone on here told a story about a bent axle after a 100 yard run down some whoops. Try that for a 100 miles and see what happens. I would bet that under "normal" usage, the fox or King shocks would probably go 100,000 miles without needing a rebuild. However, there are some people out there who drive your trucks hard. You know who you are, you are snickering right now, saying, "yep, that's me".



Guys, I wouldn't be so quick to lose faith. KORE has a lot of systems out there with a lot of really happy drivers.
 
I too am sorry to hear of the troubles you are having with the KORE set up that you have. But, these parts are man made and subject to fail, should they have failed so soon?

Kent does not order shocks from Fox and then revalve them to his specs, he has Fox build the shocks and ship them to him ready for selling. Fox makes thousands of shocks a year and I am sure that it's possible that some poor guy or gal could have had a bad day at work and just did not do his/her best. There is probably more to the shock towers than just machining yours to make them the same as the new ones. Sure he could have made more of an effort to resolve your issure, why he did not?

Please, I am not making excuses for the service that you got from KORE I am just trying to say that we all have a run of bad luck once in a while. Take the 04. 5 trucks for example, there were, and still are, a lot of folk out there that are having troubles with these rigs. I haven't had one minutes trouble with mine. No resonations, no vibrations, no white smoke at start-up, no anything. I guess it was in the luck of the draw.

Again, I am sorry for your bad experience but I still plan on purchasing a Chase System, and look forward to years of good service from it and my 04. 5.
 
Thanks guys for the replys, glad to hear you guys are having goodluck with your systems & good service with kore. Hopefully years to come.



Anybody have ideas on why my steering wheel jerks when I am in a turn going over cross bumps? When turning to the left the wheel is a quarter/half turned while going over the cross bumps (not typical washboards alittle bigger) the wheel jerks back to the right while hitting the bumps. Same if turning to the right, jerks to the left. Got 90 psi of nitro in FOX steering shock(tried all ranges of psi in the shock). Dealership says steering components & ball joints are good. Did notice when I put on the 35's it wasn't as bad of a jerk as it was with 33's.
 
BigDan said:
ditch your fancy $400 stablizer and run a different one

And exactly how is a stabilizer going to cause a jerk? Why do you think a cheaper stabilizer would dampen better than the fox one he is running now? Perhaps I'm missing something but your suggestion doesnt seem logical to me.
 
The wheel is going to move when hitting ruts while turned, it's a fact of the off road life. I run full hydraulic steering with a non-load reacting orbital valve and the wheel still gets jerked around sometimes, not like a stock truck but if i hit a 2 foot ledge at 40 I feel it :D



Anyway, the best you can do is put a stabalizer on it, or duals if it really bothers you, but like I said it's a fact of life on uneven surfaces. The tires try to steer square to the face of each rut.
 
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