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Severe Duty Filtration Kit

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Just thought I'd fill everyone in on the TSB #14-003-09REV. A dealing with the Severe Duty Filtration Kit.

I've run across a few people that have had problems with getting water in their fuel and the Water In Fuel light never came on only to have the fuel system damaged to the tune of over $15,000 to repair. There are a few threds on the 6. 7 engine forum dealing with this. As most of you know I've been running BioDiesel (B100 in the summer and B50 winter months) almost from day one with my 05 with over 100000 mi on the clock with out any major problems, aside from many pluged filters, and yes I have used both Dodge and Baldwin filters. While many have expressed their feelings about the cost of the Filter kit's cost (about $750) and even mentioned that there are other fuel pump and filter kits on the market as far as I can tell none of the systems that I have seen ( I'm sure I'm going to be blasted for saying that) offer a fuel heater with the filter or the ability to keep the filter warm after the electric heater finishes it's warm up cycle. And up here in the North East there are times that you really need to keep the filter warm to prevent fuel GELLING. The Dodge kit does. I'm not a big fan of the "IN THE TANK" fuel pump it has proven to be up to the task for a STOCK ENGINE. The Kit includes a new BIODIESEL compatable fuel pump and all the wiring harnesses along with the fuel lines and connections. I'm guessing that the fuel pump's pressure reg is set a bit higher as it is now being asked to push the fuel through two filtersrather than one.

I'll be installing the kit on my next day off, which if you know my new work hours may be sometime next year... I'll try to take some Photos and let everyone here know how it all works out. But from what I see that the kit has the price is not that bad... . Oh, I should add that the truck's computer needs to be reflashed after the kit is installed so the computer knows to turn on the Fuel heater and to read the addtional water in fuel sensor. MOre Details when I get done turning the wrench... .
 
Do you actually have the kit? If so can you take pictures of the kit before the install so we can see what all is included? Nobody seems to know and there is very little information about it on the web (that I could find anyway).



Keep us posted!

Thanks!
 
Just finished installing the Kit have to have the computer turned on for the 2nd water sensor. I will have pics up in a few days.....
 
Ok, so here is how it all worked out. Kit is well thought out, instructions need some help a bit vague on some points. All in all took about 2 hours to install. One note you should also order the Fuel tank vent kit ( See the T. S. B. #14-003-09 REV. A for the right part number for your truck) I did not and found that there are two hose bibs on the top of the tank that have block off caps on them only mine were missing this can and will allow water to get into the tank! attached are some pic.....
 
Hi, ok so far all is going well fuel pressure is running about 10 psi at idle and around 8 on the highway, will drop to 5 under heavy acceleration. I'm trying to locate spare filters I belive this is the Fleetguard number FS19823 they should be alot cheaper than from Dodge (Dodge says the filter is about $200 a pice!) Oh, my truck is a 05 with the G56 6 speed almost stock.....
 
FS19823 CHRYSLER 68020642AA For

use with B20 Biodiesel Fuel

Overall Height: 7. 97 (202)

Largest OD: 3. 69 (94)

Thread Size: 1-14 UNS-2B



Part Detail



this is close, 3mic, and only $20. 00
 
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Hmmm That number crosses to a Balwin number BF1284SP I'll have to check it out and see if that's the filter. The Dodge number does not cross over to a Bladwin number, but does cross over to the FS19823. Thanks I'll let you know what I find. Oh, I agree that I'm not happy about the Water sensor being so low but my truck is almost never off road. and with the 35" wheels it's a bit higher than stock...
 
So the new fuel lines connect up to the existing filter? Your truck already had the pump in the tank or did this kit eliminate the canister mounted pump?
 
Truck had the in tank fuel pump. That Baldwin number is wrong I have a diff number that will work only I don't have it with me right now. will pass it along next time i'm on line
 
Ok, . . Here is the Baldwin filter number that will replace the Dodge filter BF1378SPS Note the filter is about one (1") inch longer, yes that means that it will hang down lower. It sells for $46 a lot less than $208 that Dodge wants. I should ad that it is a 3 micron filter much better than Dodge calls for. Hope this Info helps...
Keep trucking
 
Yes the Kit does come with a New Lift Pump asy. As near as I can tell the Fuel pressure relief valve is set at a higher setting. The fuel pressure runs about 9. 5 psi at idle and wil drop to about 5 psi with the throttle mashed. The kit also keeps the Engine mounted filter so you end up with two filters and two water in fuel sensors. This is why the computer has to be told about the 2nd sensor or you will have the WIF light on all the time.
 
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