Ozymandias
TDR MEMBER
I use a balljoint c-clamp press for the wheel studs, works like a charm.
To answer the very first question yes you can uses stack of washers and a lug but with some lube to install the wheel studs. Would I ? Well I have in a pinch. You risk over stretching and weakening the stud doing it this way. The best option is to use a press. 2nd choice if you can get a clear shot is with a drift and a large hammer.
As for free wheeling hubs you can’t beat them. Yes on that cold snowy night it’s a pain to get out and lock them. But they save ware and tear on all the spinning parts of the front end including the chain in the transfer case. If it’s not spinning it’s not wearing out. 2 wheel low range is an added plus. As for servicing them I’m on my 3rd truck with them. Keep out of the deep water and use quality grease and the bearings live a very long and very happy life. Way longer than any unit hub will last even with that BBC extra shot of grease.
That said if I was going to do another truck with free wheeling hubs I would track down the RAM Man. He use to make hub kits that used the Ford unit bearing assembly. Advantage is I don’t think you have to bore out the hubs on the stock Ram aluminum wheels. Just leave the cap off for access. I haven’t confirmed that the hubs will clear the wheels but they look really close.
From 2003 until 2013 (3500 trucks 2014 2500 trucks) Dodge then later Ram discontinued the Central axel disconnect on the American axel. Meaning the only to not have everything in the front of the truck spinning when you drive it is to install free spin hubs. And by everything spinning I mean wheels hubs U joints differential gears drive shaft double cardion (sp?) joint and the chain inside the transfer case.
The BD 2 low kit allows you to turn off the central axle disconnect motor. On pre 2003 trucks the actuator motor was vacuum operated. After 2013 the actuator motor is electric.
This disconnect system regardless of what year truck you have (prer2003 post 2013) has a sliding clutch on the longer side of the axle. it allows you to disconnect that wheel from the differential. Allowing it to spin free. The short side is still connected to the differential. things still spin but not as much as the axle with out the disconnect. Thus allowing a bit better fuel MPG and less wear on the transfer case.
Yes, thats why the BD kit works for post 2013 trucks, the drive shaft is disconnected electrically, which keeps the front axle from turning. All the BD kit does, is keep the drive shaft disconnected, even in 4Lo on demand when you want 2Lo. I wonder if you can install the axle disconnect system on older trucks. That would help in cost, vrs $3K (includes install cost) for the free spinning hubs. However the freespinning hubs are servicable and easy to remove, unlike the unit bearings being pressed in, or at least extreem tight fit. Unfortunatly I just converted my old C&C, just before I went back into a HVAC service company. Two vehicles here in Las Vegas can be expensive with high insurance and registration costs. So I traded in my daily driver (2016 Tacoma 4X4 offroad) and my 07 C&C that I just converted to free spinning hubs for the 2019 3500 HO.
I wonder if you can install the axle disconnect system on older trucks. That would help in cost, vrs $3K (includes install cost) for the free spinning hubs.
EMS Off Road kit is the kit I bought. Less money than any other kit out there and it looks exactly like the Yukon kit.
I also got the Harbor Freight 20 Ton Press on sale. I mean any project worth doing is worth some new tools, right?
Got one side pressed in today after fiddling with tooling to do the job. I will start the project in earnest tomorrow.
Nope, it IS a Yukon kit.Is the EMS kit the one that re-drills ford spindles?
Aftermarket is available with both grease and non-grease. I learned my lesson on the weaker grease-able with Jeeps.Personally I would spend the money and buy the OEM joints. I went through enough flavors of aftermarket greasables in my gen 2's to Steer clear of them going forward. The quality is noticable when holding a new OEM and a new aftermarket in your hand.