Gypsyman - It's not our shop in Ogden by the way. Ken Jones (Diesel Performance of Utah) is an installer of ours. Just to make that clear. The 2's with our turbo kit, exhaust, gauges, fuel pusher kit, airbox and a boost module (or TTPM on power level 0) works extremely well. That's how Lawrence preferred to tow his 14k 5er. Then turn the TTPM on when not towing for 475+rwhp.
GWoody - yes. With the parts listed above, anywhere from 425 to 500rwhp is achieveable on a 305/555. Price wise, not including tax, labor/shipping or the needed transmission upgrades (so just parts) would run less than $3700. I don't think I can post specific prices here, so go to our website for more info.
Mattymac - It all comes down to the power and the delivery. If your combo makes 400rwhp, you will need all the same parts to control the EGT of 400rwhp, regardless of how you got there. On a 3G truck, that is basically everything you need for 500hp as well.
If fuel delivery is aggressive (more than a rail pressure box would give), then the turbo that will work well for 300-500hp may not be strong enough for even 400rwhp with that kind of power curve. When you have the ability to change the power curve shape, you have the control to do a lot of damage. Now, if you run the box in a level that mimics the power delivery of a rail pressure box, then you should be fine.
I would do injectors before any more electronic manipulation if at all possible. They are very linear and the power delivery is just like stock (or whatever your box commands). Be careful with the boost. Make sure the turbo you are running is efficient at those levels. Most smaller turbo's are not. 50psi is a lot to ask of a head gasket as well. We have seen the earlier 01-02 HO trucks (which have the same 17. 3:1 CR) push them out at around 55psi. We have not found the need to make more than 40psi at 500hp. Even our new turbo is designed to make less than 45# but move more CFM. Remember, boost is a measure of restriction, not flow.
The new turbo will also require a custom downpipe, as our current offering does. It is streetable above 500hp. Should run less than $2k for the 3G kit, less for the older trucks where there is no kit. Not real sure on the upper limit of boost for it, but it's efficient into the low 50's I believe (they don't tell me everything)

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