... okay, so the truck has been running good all summer, no problems at all, but with all the fuel mods back in April the rig has been smoking a little more than I had hoped for, and I just chalked it up to lots of fuel and high altitude. I did also install a PDR HX-35 and a 4" exhaust, and it sure seemed to run pretty good. One thing that was strange was my boost would peak at around 23 psi - I figured it'd be more but maybe I got some settings off in the pump and had maybe too much fuel. No biggie, but I did want to try to get the smoke dialed down a bit and I did want to look into the low boost numbers.
Well, the other day I am doing some maintenance on the rig getting ready for the big gig at Moab - we're pulling the Nacho on a flatbed behind our diesel - simple enough, but I wanted to clean out the radiator, change the oil, and do a boost leak check before the trip.
For the boost check I gatherd these parts...
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... and made this simple contraption -
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Just some 4" PVC, a manifold fitting and a pressure gauge. Tap and PVC, assemble, and stuff it in the intake plumbing before the turbo, pressurize to 20 psi and..... hmmmm, no pressure... ... but wait... . what's that sound... that air rushing sound..... like a BIG hole somewhe - ahhhh hell, yer kidding
Yeah, look at that pic... see the little red squirter straw I'm holding... pointing at the plug I had just installed on the outlet side of the turbo... the port normally used for a wastegate or a gauge? Yeah, that big 1/4" NPT tapped port has been open for the last 5 months, and for the last 5 months I've been hemoraging boost - never even knew it was there

. Never thought about it because the truck was making boost, and not bad boost. It wasn't huge, but 23 psi wasn't bad. Well, I now had a theory as to why I thought the truck was smoking unnecessarily and why my boost seemed low.
Yeaaaah, plugged the hole, reinstalled the radiator, changed the oil, and took it for a drive yesterday with a buddy to the bone yard. After it got warmed up and we got some coffee, I punched it on the onramp to the highway :-laf, and very quickly the rig went to the top of my 35 psi boost gauge and we were cookin' - and the pyro never went over 1200* -

- yeaaaah... that's Mo-bettah

. Smoke cleared up, and she runs gooooood. Despite everything I think I know about hot rods, I can still miss the smallest and simplest things

.
Time to go back to the dyno, me thinks.
Also upped the ante on fluids - will be running this from now on:
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Cruising on the highway, pulling my 28' car hauler, I can now comfortably pull 22 psi at 1200*.
- M2