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auto versus 6 speed

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hasselbach said:
It's real hard to kill a manual. REALLY? Well to what are the benefits of the manual on the other drivetrain parts?

My son and I do the Rubicon trail every year, and belong to a local 4x4 club here that does weekend jaunts to the mojave desert, and I'd say 90% of the trucks are automatics and 90% of all breakage we see is usually u-joints, driveshafts etc. . and the majority of those breaking are powered by manuals. I can't recall a single incident in a very long time where the automatic failed at an event. And some of these hill climbs are EXTREME and super hard on the drivetrain.



I really appreciate some of these observations, since I would like to get a Jeep Rubicon and continue to wrestle with the manual / automatic question. My application is ranch work and hunting; I am not interested in the extreme applications involved in negotiating the Rubicon trail. I conceed that a manual can apply shock loadings that an automatic won't in a situation like the Rubicon trail. But intelligent operation of a manual in my application isn't going to be more stressful than an auto. And a manual doesn't have all that wiring and electronic stuff. A little water gets in that wiring harness connecting the engine managment computer to the transmission and you've got problems. Or a little vibration weakens the connectors. Gears attached to a stick don't have these problems. But if autos have a good record on the Rubicon, I'll bite. I have to consider my wife's preference too, and she likes an auto.



At slow speeds off road, a properly geared manual can lock up sooner than most current autos and achieve efficiency gains. I consider this significant only when towing heavy loads and where the TC doesn't lock up. Certainly, autos, can and probably will continue to evolve to eliminate this advantage. One reason the Allison is so popular, is because it locks up 2nd through 5th and consequently almost perfectly duplicates the braking and efficiency advantages of a manual without the disadvantges of a clutch. Unfortunately, it is connected to a Duramax. But for now, if you want a Cummins, the 48re just doesn't have these advantages at all rpms and in all gears. Not to mention the subject of exhaust brakes. Let's face it, the 48re just doesn't do enough yet to make the 6sp obsolete. I think the moment it does, no one is going to care if a little more No. 2 is burnt, or an extra row of tubes has to be added to the radiator.



For all those folks all hung up over efficiency, the question is not the absolute losses of an automatic, but the differential between the two systems. In the case of my Corvette, it is well documented that in the case of the manual equipped car, rear wheel horsepower is 82. 5% of crank horsepower. That's a lot of loss for a mechancially locked system! Sure some of it is engine driven accessories, but most of it is lost in the drivetrain, which is why Mallet added a manual transmission oil cooler. I don't recall the numbers for the auto in a Corvette, but they weren't much different. Both sytems have losses, just, as you have pointed out, from different sources.



The addition of lockup clutches to torque converters should settle the TC slippage argument. For the most rapid possible acceleration, slippage serves a purpose, so long as power is cheap. For efficient acceleration or constant speed operation, slippage is a waste. When power costs a lot or is limited in amount, you have a situation like peddling up a hill on a mountain bike. Would you want to do that with a fluid coupling? If you need torque multiplication, you add gears, not a fluid coupling, no matter how efficient. If slippage was so good, there would be no TC lockup.



Finally, with the broad torque range of today's diesels, the efficiencies are debateable. Is there more loss operating at various points within this band or more loss in the TC slippage? Due to the variables involved, the question can only be answered by testing the same vehicle with the same engine using automatic and manual drivetrains. Right now, manual cars still get better mileage. Electronically controlled valve timing will make engines efficient as well as powerful over a broad RPM range. TC's designed to allow engines to operate at a constant speed may then not offer enough benefits to justify their costs and complication. Manuals could be around for a while.
 
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Real world aplications

IF the automatic transmission (and its TC) is so good, why isn't the auto approved for an Exhaust Brake? If its so good, how come in the DODGE CUMMINS application the HO engines were only available until 1/1/03 with manual transmissions? Lets face it in the REAL WORLD of heavy usage its always been cheaper to build a stouter manual transmission than an automatic transmission that can take the abuse. Its my opinion that even when the automatic transmission is locked up it is less efficient than the manual in that the pressure that maintains lockup is provided by hydraulic pumps that use energy THAT HAD TO COME FROM SOMEWHERE to maintain line fluid pressure to maintain lockup. I'm pretty sure that the lost power associated with the manual transmission turning the gear train even in the transmission oil with its associated losses is less energy than that lost in the forced flow for automatic transmission cooling and maintaining line pressure of lock up. Besides Hasselbach the bean counters want the CHEAPEST transmission for the truck that will hold up until the 3/36 is over not the BEST transmission!
 
hasselbach said:
I have a masters in mechanical engineering, and you? Tell you what, spend some time on the internet or read some books other than comics, have some foundation to speak from and then come back to the forum. I am quoting 25 years of actually performing 1000 of tests for my own racing company, and working for other firms as well. You got your basis from ????



Hasslebach, it sure seems you know a lot about physics. You certainly have a lot to learn about sociable behavior. This forum is a friendly forum, where folks discuss (WITHOUT BEING ANTAGONISTIC) trucks, and try to HELP eachother, not win an argument (like your comments check, and checkmate :rolleyes: ), or tell fellow members to 'go get an education' and come back if you want to discuss something. We don't try to belittle eachother's knowledge like you have above. It's also interesting that you go off on everyone about how educated you are and how nobody else is, and then you make simple spelling/grammatical errors in your posts repeatedly. I recommend going to the dictionary and looking up the word tact, and the word friendly. I suggest you try applying some of those techniques. The members here for the most part treat eachother with respect and as if they were friends. Picture yourself acting so arrogant in person with this community... (as we all picture your trip to the hospital). . Sure you can try to flip my comments as you did earlier, by saying I'm antagonistic with this post, but I'm not. I'm simply pointing out your behavior is out of line here, and you won't make many friends with that kind of elitist attitude. In my experience however, TDR people are very kind, and likely will give you a second shot, should you attempt to provide the facts in a non aggressive manner. .



For the record, I do not specialize in physics, nor transmissions. Hasslebach can you explain to me why a Volkswagen TDI diesel with the stickshift gets 48-50mpg and the auto gets 38-40? Since there are no other differences in the vehicles other than transmission, my layman's interpretation is that the auto is less efficient. Can you also explain why 6spd Cummins trucks get better mileage than 48RE's? I'm not trying to be a smart aleck with those questions, I'm just curious as to your response.
 
Kirwin said:
IF the automatic transmission (and its TC) is so good, why isn't the auto approved for an Exhaust Brake? If its so good, how come in the DODGE CUMMINS application the HO engines were only available until 1/1/03 with manual transmissions? Lets face it in the REAL WORLD of heavy usage its always been cheaper to build a stouter manual transmission than an automatic transmission that can take the abuse. Its my opinion that even when the automatic transmission is locked up it is less efficient than the manual in that the pressure that maintains lockup is provided by hydraulic pumps that use energy THAT HAD TO COME FROM SOMEWHERE to maintain line fluid pressure to maintain lockup. I'm pretty sure that the lost power associated with the manual transmission turning the gear train even in the transmission oil with its associated losses is less energy than that lost in the forced flow for automatic transmission cooling and maintaining line pressure of lock up. Besides Hasselbach the bean counters want the CHEAPEST transmission for the truck that will hold up until the 3/36 is over not the BEST transmission!



Hey, I didn't say that the 48re is a superior transmission, read my initial posts. It has it quirks too. It has a too loose TC and a wierd valve body and lock up program. Its a good unit, but can be made a lot better and very easily. Now the Allison is superior to the 6 speed in my opinion.



I thought the post was regarding automatics in general.



I understand that the 48re cannot use a exhaust brake due to a problem with a thrust washer. That's all I know at this point.



I takes 1. 5 horse power to drive the pump within the transmission, hardly noticiable. Locked up, the trans dyno shows automatics and manuals almost equal in parasitic losses (equal sized units compared). I've covered that earlier, don't need to go through it again.



HO engine not available for the automatic, wasn't that the ill fated 47re? As memory serves me, the manuals for that application had numerous failures to the input shaft of the manual transmission, correct? I've seen a few TSB's regarding that issue.
 
LightmanE300 said:
Hasslebach, it sure seems you know a lot about physics. You certainly have a lot to learn about sociable behavior. This forum is a friendly forum, where folks discuss (WITHOUT BEING ANTAGONISTIC) trucks, and try to HELP eachother, not win an argument (like your comments check, and checkmate :rolleyes: ), or tell fellow members to 'go get an education' and come back if you want to discuss something. We don't try to belittle eachother's knowledge like you have above. It's also interesting that you go off on everyone about how educated you are and how nobody else is, and then you make simple spelling/grammatical errors in your posts repeatedly. I recommend going to the dictionary and looking up the word tact, and the word friendly. I suggest you try applying some of those techniques. The members here for the most part treat eachother with respect and as if they were friends. Picture yourself acting so arrogant in person with this community... (as we all picture your trip to the hospital). . Sure you can try to flip my comments as you did earlier, by saying I'm antagonistic with this post, but I'm not. I'm simply pointing out your behavior is out of line here, and you won't make many friends with that kind of elitist attitude. In my experience however, TDR people are very kind, and likely will give you a second shot, should you attempt to provide the facts in a non aggressive manner. .



For the record, I do not specialize in physics, nor transmissions. Hasslebach can you explain to me why a Volkswagen TDI diesel with the stickshift gets 48-50mpg and the auto gets 38-40? Since there are no other differences in the vehicles other than transmission, my layman's interpretation is that the auto is less efficient. Can you also explain why 6spd Cummins trucks get better mileage than 48RE's? I'm not trying to be a smart aleck with those questions, I'm just curious as to your response.



1. Your post is written in a positive manner? Doesn't give me a warm cozy feeling. I'd opt for the PM next time. And its hassELbach, not hassLEbach.

2. Read some of the other posts directed at me, hardly warm and cozy since I'm stating something different than the sheep are following. I could post quite a few responses to me that were pretty hot and personal, only because I was saying something that they couldn't comprehend. Kind of hard to call the kettle black isn't when you respond in kind?

3. Grammar errors? Really... "eachother and stickshift" are two words.

4. You don't specialize in Physics nor transmissions? Good, then maybe after reading this post, you have a better idea of how they work now, a lot of information has been shared in this triad of exchanges.

5. I wouldn't be to impressed with the VW diesel, other than they are a pain in the tail on the freeways going 50 mph maxed out. If the automatic gets worse mileage, so what? VW must have a bum automatic set up.

6. I never intended this to become a flaming war, and I've spent a lot of time and resources over the years working on developing automatics for heavy and racing applications. Some of the comments made or some predetermined concepts that are held by others are out of the 1950's.

7. The automatic gets worse mileage than the stick? Really, what empirical evidence supports that? My brothers 04. 5 is a 6 speed with exactly the same options as mine, other than his has leather (we bought at the same time). I get 1 to 2 mpg better when we go to the river (300 miles one way), when towing similar sized boats or not towing, either way I get better mileage. My 4th is . 69 to 1 and his 6th is . 74 to 1. Plus, I blow his doors off from a stop not towing or when towing (both our boats are 28 footers HTM's, and the weights are very similar. ) I've raced him up the Baker pass numerous times and he can't keep up with me. So, not sure why everyone says the 6 is better for towing. Just my own observations.

8. You have to admit, this post has drawn a lot of attention, enthusiasm and emotions don't you? A lot more entertaining than the "gee, the door chimer is driving me nuts" posts :-laf
 
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DKiesewetter said:
I think it's always entertaining to see someone make a jackass out of himself by alienating an entire group of people.



Doug



Are we speaking about Democrats again? I thought this was a transmission post? ;)
 
hasselbach said:
1. Your post is written in a positive manner? Doesn't give me a warm cozy feeling. I'd opt for the PM next time. And its hassELbach, not hassLEbach.



Woops, I guess your behavior clouded my phonetic interpretation of the sound hassel makes. . oops ;)



2. Read some of the other posts directed at me, hardly warm and cozy since I'm stating something different than the sheep are following. I could post quite a few responses to me that were pretty hot and personal, only because I was saying something that they couldn't comprehend. Kind of hard to call the kettle black isn't when you respond in kind?

3. Grammar errors? Really... "eachother and stickshift" are two words.



Hey buddy, I wasn't the one telling people to get an education etc, that was you. My point was stop pointing fingers calling everyone stupid when you were making grammatical errors yourself.



4. You don't specialize in Physics nor transmissions? Good, then maybe after reading this post, you have a better idea of how they work now, a lot of information has been shared in this triad of exchanges.



As I said above, it's clear you know a lot about both topics. I have definitely learned a lot reading this thread. I have no problem with your opinions regarding transmissions.



5. I wouldn't be to impressed with the VW diesel, other than they are a pain in the tail on the freeways going 50 mph maxed out. If the automatic gets worse mileage, so what? VW must have a bum automatic set up.



I guess you aren't familiar with late model TDI's, but you sure have an answer for everything. I had a 2002 and it would do 130mph. Lifetime average over 63K miles was 48mpg, including being chipped for 40k of those and ragging the crap out of it. In those 63k miles, I had one single problem, a MAF sensor failure. I guess I beg to differ, I was quite impressed with the TDI.



6. I never intended this to become a flaming war, and I've spent a lot of time and resources over the years working on developing automatics for heavy and racing applications. Some of the comments made or some predetermined concepts that are held by others are out of the 1950's.



7. The automatic gets worse mileage than the stick? Really, what empirical evidence supports that? My brothers 04. 5 is a 6 speed with exactly the same options as mine, other than his has leather (we bought at the same time). I get 1 to 2 mpg better when we go to the river (300 miles one way), when towing similar sized boats or not towing, either way I get better mileage. My 4th is . 69 to 1 and his 6th is . 74 to 1. Plus, I blow his doors off from a stop not towing or when towing (both our boats are 28 footers HTM's, and the weights are very similar. ) I've raced him up the Baker pass numerous times and he can't keep up with me. So, not sure why everyone says the 6 is better for towing. Just my own observations.



I do not have empirical evidence to support that, but after reading posts on these forums for the last few years like it was the daily newspaper, I generally see people with 6spds getting better mileage than autos by about 1-2mpg. No it's not a fact and I didn't mean to give off that impression, it's just my interpretation. I would bet most would agree the 6spd gets better mileage.



I think people say that the 6spd is better for towing because;

1. They like controlling the rpm themselves

2. They like the fact they can lock up the gears for slowing down

3. Exhaust brake compatible (talking stock here)

4. Most believe the 6spd will outlast the auto



I'm sure there are more reasons people prefer the 6speed, these are just off the top of my head. I prefer my automatic because I do a lot of city driving and enjoy the convenience.




8. You have to admit, this post has drawn a lot of attention, enthusiasm and emotions don't you? A lot more entertaining than the "gee, the door chimer is driving me nuts" posts :-laf



It's an ongoing question on the forums for new truck buyers so it's always one that current owners like to chime in on. Some here feel the need to argue their point to the death, as if there is a correct answer to the question - auto vs 6spd, which is best? In my opinion, there are too many different uses for the trucks and preferences of owners to determine any sort of winner. To each his own. :)
 
The automatic gets worse mileage than the stick? Really, what empirical evidence supports that? My brothers 04. 5 is a 6 speed with exactly the same options as mine, other than his has leather (we bought at the same time). I get 1 to 2 mpg better when we go to the river (300 miles one way), when towing similar sized boats or not towing, either way I get better mileage. My 4th is . 69 to 1 and his 6th is . 74 to 1. Plus, I blow his doors off from a stop not towing or when towing (both our boats are 28 footers HTM's, and the weights are very similar. ) I've raced him up the Baker pass numerous times and he can't keep up with me. So, not sure why everyone says the 6 is better for towing. Just my own observations.



That's all we needed to hear. The rest of what you said is a lot of :-{}



hasselbach said:
Are we speaking about Democrats again? I thought this was a transmission post? ;)



I guess we agree on one thing :-laf



This is starting to look like the political forum over here :eek:
 
Here's something I found in a Car and Driver article, worth reading, it an interview of one of the major car-truck companies lead project engineers:







>If automatics were sufficient for NASCAR, F1, IRL, CART, wouldn't they be using them?



Yes, as a matter fact they would if rules permitted it.



F1 had automatics for a good stint until FIA banned them (1994 was the last year I believe). In fact, these automatic shifting systems were rather cool, as the computers would actually learn the track (they would drive a car around and data would be sent back to the pits. Some computers would munch and crunch the data, and then the shift points etc would be sent back to the car (of course, FIA banned pit to car telemetry also!!).



For the few seasons that F1 allowed automatic transmissions, then driver DID NOT even need to press the buttons on the steering wheel to shift, since as mentioned shifts where done automatically, and FAR BETTER then any human could EVER possibly do.



You mean you folks actually think that a manual shift system run by a human can EVEN COME CLOSE to a automatic shift system? An automatic shift is 1000’s of times faster then a human can ever hope to be. Cars can go faster then we can walk, and automatic transmissions CAN SHIFT MANY times faster then can humans.



The ONLY reason why auto racing does not use automatics is USEALLY THAT the rules don’t allow them.



>Downshifting into a turn getting both the braking prior to the turn and the RPM's up has no comparison on an automatic transmission.



Actually, the very good automatic transmissions will blip the throttle for you as you hit the brakes, and the computer will actually PERFICLTY match the engine RPMS as your foot is hard on the brakes…. in fact, this whole process is done better then what a professional driver can do (in fact, a pro driver will have to “heal and toe” the gas/break pedals as the left foot operates the clutch. This heal and toe allows the driver to match the gears and RPMS as they downshift as to NOT upset the car (myth: race car drivers don’t use the gears for braking!).



>Additionally, automatic transmissions use fluid to provide a continuous clutch type mechanism. And on most models, when down shifting, do not sufficiently engage to provide both slowing and the match the higher RPM's to the road.



Ah, now things become clear: “on most models”…well, just because a lot of automatics are crappy don’t mean they all are!!! There are a number of automatic systems on the market that do NOT slip, and work VERY WELL when downshifting. In fact, the new slk MB (that replaces mine) will actually now have 7 speeds! (by the way, the ¼ mile time for the auto vs manual trans in the slk are the same!!).



Further, from a gas mileage point of view, most modern auto trans feature clutches that lock up, and thus at hi way speeds give the SAME fuel mileage and efficiently as a manual trans. And, some the really hot cars (like Ferrari) actually use a clutch type mechanism in their auto systems, and once again give up NOTHING compared to their standard auto trans (well, except that the automatically shifting mechanisms are FAR MORE capability then us weak humans with just muscles).



Look, using a computer in a car to shift gears and control the shift points is FAR superior to humans. The computers can know about air temperature, quality of gas (knock senses, air pressure etc etc). All of these variances are then used to tell the transmissions WHEN TO shift…. a human can’t possible know the best shift point compared to a good automatic system we see in the best cars.



Sure, if you are talking about average crappy car, then sure…the manual trans is usually a far better choice, but when you start talking about a well designed automatic system vs. a standard system?... there is ASBOULTE no comparison…as the automatic systems is MANY TIMES better then is a human trying to row around a shift lever….



The fact of the matter is, the original analogy between automatic transmissions and standard is that automatics are good enough for most people, and is a higher level of abstraction.



The problem here is the rest of you are assuming that this means automatic trans are better (or worse), and the augments put forward here are really pathetic.



So, to argue that automatic transmissions are inferior manuals transmissions is just silly.



Sure, go ahead and state that MOST manual trans in the majority of cars are better for performance driving then the automatic. (however, this is rapidly changing, as many auto trans now are 5 speeds…and they do NOT slip when you lift the throttle, or down shift).



Further, when you start spending the bucks, the auto systems beat the manual systems every time….
 
Hasselbach,

I'm not trying to pick on you, but I would make a couple of comments;



- I think some of your points make more sense if you're talking about your DM/Allison than it does if your talking about a Cummins/48RE for a couple of reasons. The Cummins produces more low end torque; it has a flatter torque curve; and the 48RE has one less gear and doesn't lock up in the lower gears. These facts would seem to indicate to me that the DM is in more need of the fluid coupling and the Allison operates better than a 48RE. Your contention that the Allison is better than the NV-5600, I think has some merit in certain conditions. I don't think you'd be able to convince me that the Allison is more reliable or gets better mileage, though. As far as NV-5600 failures, there were a few initially in 1999-2000, but after 2001, I honestly have yet to hear of a power related failure of an NV-5600. Do a search. It may be many things, but weak isn't one of them. I believe the NV-5600 is the strongest transmission available in a light truck, auto or manual.

As far as the heat issue goes, I only say that in severe duty situations (such as towing at max. GCWR), heat is generally rejected from the transmission cooler. I had always believed that the auto generated more heat than the manual, but maybe this isn't the case? I do believe the auto is more susceptible to heat caused failure than a manual.

I do agree with the whole driveline shock issue and I would agree that manual transmission trucks are apt to be harder on u-joints, rear-ends and other driveline components. That having been said, a driver can mitigate the shock if he/she chooses to, but nod to the auto here.

If you're drag racing a truck (empty or loaded) from a standing stop, the auto is better. No argument. But the issue of the RPM variations and flywheel mass acceleration isn't that important towing at highway speeds. On my old auto (a 47RE with SO Cummins, granted), I had to shift down to 2nd on some of the larger hills and 2nd was limited by rpm to about 43 mph. On my 6-spd truck, I can comfortably run the same hills in 5th at 60mph. Having the additional gear selections allows me to choose a gear that is in the "meat" of the powerband. In the auto, I'm either not locked up (and then the heat starts to cause a concern) OR I'm locked up and have less choices as far as speed vs. RPM is concerned. A fairer comparison would be between a 305/555 48RE truck and my 305/555 NV-5600 truck, but I think the concept would remain valid.



Dave
 
Some Jeep owners use an Atlas transfer case that allows them to have front wheel or rear wheel drive only while in low range. Think how nice that would be when backing a large heavy trailer uphill or in tight circumstances on pavement; whether using a manual or an automatic.



I wonder if Atlas makes that for our trucks?
 
There should be an atlas to fit our trucks... they make adapters for just about any transmission.



I see you have the 5 spd... I presume the NV-4500. You can EASILY get one to go behind the 4500... heck the quadratec catalog has them as a complete package for putting in a jeep... NV-4500 trans with an Atlas already bolted to it.
 
Jeremiah said:
I'm not sure, but I think Justin just clarified the question of which transmission is most efficient. Always knew it but didn't know why!
Thats a loaded assumption, surely it would all depend on the application.



An auto is bound to be more efficient (in keeping the weight moving) during the times a clutch pedal is depressed yet I agree not so when the pedal is released. Something is working well for me because the 19. 5 mpg I get is my average that includes starting the truck rolling and going through the gears- not sustained highway.
 
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XJSuperman said:
There should be an atlas to fit our trucks... they make adapters for just about any transmission.



I see you have the 5 spd... I presume the NV-4500. You can EASILY get one to go behind the 4500... heck the quadratec catalog has them as a complete package for putting in a jeep... NV-4500 trans with an Atlas already bolted to it.



Thanks. Gotta check this out. Good that it fits, but can it take the Cummins at one end and a heavy trailer at the other? A Jeep isn't near as demanding an application.
 
TCSF said:
Thanks. Gotta check this out. Good that it fits, but can it take the Cummins at one end and a heavy trailer at the other? A Jeep isn't near as demanding an application.



It's based on the D300 case, but the shafts are even stronger. It'll handle the Cummins with no problem... it's also gear driven instead of chain drive like our tcases, which is inheritantly stronger.
 
Keep it clean, guys!

hasselbach said:
1. Your post is written in a positive manner? Doesn't give me a warm cozy feeling. I'd opt for the PM next time. And its hassELbach, not hassLEbach.

2. Read some of the other posts directed at me, hardly warm and cozy since I'm stating something different than the sheep are following. I could post quite a few responses to me that were pretty hot and personal, only because I was saying something that they couldn't comprehend. Kind of hard to call the kettle black isn't when you respond in kind?

3. Grammar errors? Really... "eachother and stickshift" are two words.

4. You don't specialize in Physics nor transmissions? Good, then maybe after reading this post, you have a better idea of how they work now, a lot of information has been shared in this triad of exchanges.

5. I wouldn't be to impressed with the VW diesel, other than they are a pain in the tail on the freeways going 50 mph maxed out. If the automatic gets worse mileage, so what? VW must have a bum automatic set up.

6. I never intended this to become a flaming war, and I've spent a lot of time and resources over the years working on developing automatics for heavy and racing applications. Some of the comments made or some predetermined concepts that are held by others are out of the 1950's.

7. The automatic gets worse mileage than the stick? Really, what empirical evidence supports that? My brothers 04. 5 is a 6 speed with exactly the same options as mine, other than his has leather (we bought at the same time). I get 1 to 2 mpg better when we go to the river (300 miles one way), when towing similar sized boats or not towing, either way I get better mileage. My 4th is . 69 to 1 and his 6th is . 74 to 1. Plus, I blow his doors off from a stop not towing or when towing (both our boats are 28 footers HTM's, and the weights are very similar. ) I've raced him up the Baker pass numerous times and he can't keep up with me. So, not sure why everyone says the 6 is better for towing. Just my own observations.

8. You have to admit, this post has drawn a lot of attention, enthusiasm and emotions don't you? A lot more entertaining than the "gee, the door chimer is driving me nuts" posts :-laf





Guys, I urge you to keep it clean - please? This is a great forum and let's don't ruin it. For openers, I have a 6-speed (43,000 miles), don't tow, don't drag, don't run hard, treat my truck like it should be treated and still had a rear U-joint go out sooner than I'd hoped. I did a little research and found out others had the same thing happen. Hey, stuff happens, but let's not get personal with it, OK? Let's put the pressure on DC to fix the problem!
 
hasselbach said:
We've tested converters that had the EXACT stall speed (both were 11 inch units), both behind a BBC that was a stout 500 hp engine, both units stalled at 2,800 RPM, yet one plotted a torque curve over 150 ft lbs more than the other throughout the torque curve. Why? One unit was superior with fin angle and stator design, yet the other had mis matched parts. One converter through proper fin design was able to increase the torque output whereas the other poor design was simply shearing the fluid and not transferring torque. My statement is not false as Hohn seems to indicate. Slippage is required to create torque but you can have similar slippage factors (stall) and have widely varying outputs. Fluid shearing does not create torque Mr. Hohn, what creates torque is the pressure of the driven part of the converter (forward set of fins typically referred to as the pump) though a fluid loop, redirected by the stator. Similar to two fans facing each other. Depending how efficient the drive and driven fans are, results in the torque multiplication of the unit. The driving fan can be a very efficient 'pump' but if the driven fan is wrong, it doesn't matter how much power you put to it, it won't transfer the energy. But the stall can be exactly the point as say the efficient designed converter. And I assume Mr. Hohn you can tell us exactly what happens inside the TC when you reach full stall, right?



And lastly, slippage is not an evil outcome of the converter. Look at the gearing of the manual and auto transmission, yet both will put out similar torque numbers to the rear wheels, how? If the manual is something like 5. 8 to 1 and the auto is 2. 46 to 1, how can they achieve similar torque outputs? Its because of the 2 to 1 to 2. 5 to 1 Torque multiplication within the converter. Yet this number becomes closer to 1 to 1 (and evidentially 1 to 1 under full lock up) when the vehicle is in motion, explaining the smoother transition of power advantage the auto has.



You made my point-- "slippage is required to create torque". At no point did I say that slippage CAUSES torque multiplication. I stated merely that it is an inevitable byproduct of multiplication.



Of COURSE you can have the same stall speed but different torque output!! Heck, try a converter with no stator at all and you'll know this is true! Slippage isn't torque, but you can't make torque without it. Unfortunately, the higher the torque multiple, the more slippage inthe converter, and the less mechanically efficient it is (thus, higher ATF temps with higher stall speeds).



What is stall speed, anyway? Stall speed is the torque-dependent maximum differential of rotational speeds between the input and outputs of a fluid coupling.



Basically, a given torque converter design will only allow a certain maximum speed differential between the turbine and the pump. This depends on a host of things from the space between them to the angle and placement of the fins to the viscosity of the ATF (higher viscosity= lower stall speed).



But the maximum speed differential allowed is also a function of input torque. A converter that stalls at 2500rpm on an engine of 300lb-ft output might stall at 5000rpm behind a monster big-block.



At stall speed, you have achieved an equilibrium between the input torque from the engine and the amount of work required to pump the ATF against its viscous friction within the turbine/stator/pump assembly. The higher the input torque, the more viscous "work" can be done-- thus higher stall speed.



Slippage IS an evil outcome from the TC, because we want maximum efficiency and the heat generated is an indicator of inefficiency. This evil loss of efficiency does provide some nice benefits, like smoothness and torque multiplication. It depends on what you mean by "evil"-- since I favor pure efficiency, slippage IS evil.



In terms of fuel efficiency-- refer to my earlier post on BSFC operating range, shifting, etc. vs. the mechanical inefficiency of a TC.





Not only did I not go to school in CA, but I studied political science!!!! Imagine if I had studied engineering-- I might be as smart as Hasselbach!
 
hasselbach said:
locked, the auto and the stick should be almost identical. Unlocked, the auto will produce more low end, which is why the auto has a 1st gear of 2. 46 whereas the stick is something like 5. 8... under the curve, before lock up the auto will always produce higher torque figures at equal gearing. .....



... yes, and the auto will be burning (wasting) energy to do it.



jlh
 
hasselbach said:
Here's something I found in a Car and Driver article, worth reading, it an interview of one of the major car-truck companies lead project engineers:….
What isn't pointed out is that the "automatics" discussed in this article are primarily computer controlled manual gearboxes similar to the "F1" paddleshift gearbox in Ferraris (aka the Cambiocorsa gearbox when installed in Maseratis). These gearboxes can be operated in semi-automatic (paddle-shifted) or fully automatic mode wherein the computer(s) control what is basically a conventional manual gearbox through shifter and clutch actuators. An interesting variation of this is the dual clutch gearbox now available on some Audis where the next gear in what is basically a manual gearbox is preselected and the shift is almost instantaneous since it only requires releasing a clutch on the current gear and engaging the clutch on the next gear.



In truck applications, these are similar to powershift transmissions - basically conventional manual transmissions with computer control and actuation. Insofar as that is concerned, I don't believe we disagree at all. I'd love to have a powershift 9-speed box in my truck for heavy towing! :D



Rusty
 
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