I've had a CTD for 10 years now. I can't even remember how many times I've taken the belt off and back on. I always knew it was spring loaded, but have been doing it backwards all this time... . thus, ruining 2 tensioners.
First thing I noticed about the new one was that the square hole is now 3/4", so I could use my breaker bar. Well, I had always put the belt into all the pulleys to start. Then, with the bolt still about 1/2" out, I would pry it down with a large screwdriver until I could push the nub on the back, into the hole. Then I'd tighted the bolt all the way.
To remove, I'd loosen the bolt until I could get the nub out, then pry the tensioner outward until the tension would snap the nub out. I can't believe that it held up all this time, as each truck already had 100k on them when I got them.
I write this for anyone out there that is actually this stupid, but doesn't want to publicly admit it. For the record, this time (after the light bulb went off in my head) I put the tensioner in place, with the nub in the hole and the bolt tightened almost all the way. I put the belt in all the pulleys except the alternator. I used my 3/4" breaker bar and tightened the spring on the tensioner and pulled the belt onto the alt pulley. Very much easier!!
OK, where did I put that dunce hat..... ?
I will try to think before I work.
I will try to think before I work.
I will try to think... ...
First thing I noticed about the new one was that the square hole is now 3/4", so I could use my breaker bar. Well, I had always put the belt into all the pulleys to start. Then, with the bolt still about 1/2" out, I would pry it down with a large screwdriver until I could push the nub on the back, into the hole. Then I'd tighted the bolt all the way.
To remove, I'd loosen the bolt until I could get the nub out, then pry the tensioner outward until the tension would snap the nub out. I can't believe that it held up all this time, as each truck already had 100k on them when I got them.
I write this for anyone out there that is actually this stupid, but doesn't want to publicly admit it. For the record, this time (after the light bulb went off in my head) I put the tensioner in place, with the nub in the hole and the bolt tightened almost all the way. I put the belt in all the pulleys except the alternator. I used my 3/4" breaker bar and tightened the spring on the tensioner and pulled the belt onto the alt pulley. Very much easier!!
OK, where did I put that dunce hat..... ?
I will try to think before I work.
I will try to think before I work.
I will try to think... ...