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Engine/Transmission (1994 - 1998) Injector and DV install, Every Single Tool You'll Need

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I just installed 215 injectors and 181 Delivery Valves in my 95 Auto yesterday. I don’t have a garage so any work on the truck involves a lot of walking between my driveway and my workshop (in the basement) for that one tool I forgot. If you’re in the same boat, hopefully this will help you out next time you have to change injectors and/or delivery valves.



The following is every single tool I used to change the injectors and DVs, along with a short comment about at least one place I used the tool (to the best of my recollection).



-injectors and DVs

-injector install kit (injector sealing washers, drain manifold washers)

-DV O-rings

-lots of shop towels

-q-tips (to clean injector bores)

-shop-vac and mini tool shop vac kit (to clean injector bores)

-anti-seize (for injectors)

-small grease gun (a dab of grease will keep the injector washers on during install)

-Torque wrenches (I used both my little 3/8 drive and bigger ½ drive for various fasteners)

- long ½ drive power bar (the delivery valves covers were on pretty tight)

-1/2 drive ratchet

-3/8 drive ratchet

-small screwdriver (for putting the injector retaining nut rubber o-rings in)

-combination wrenches; ¾ (injector line nuts, valve cover tin plate); 10mm (drain manifold bolts); 12mm (drain manifold bolt on top of fuel filter); 15/16 (don’t remember what I used it for)

-3/8 drive sockets; deep 7/16 (intake horn rubber boost tube clamp); 10mm; short extension

-1/2 drive sockets; deep 15/16 (injector retainer nuts); 15/16 (for lugnut), short extension

-3/4 pipe close nipple and a lug nut (for removing injector…I couldn’t believe how great this worked)

-dental pick (to remove DV O-rings)

-needle nose pliers (to take out DVs)

-step stool (for reaching #5 and #6 injectors)



Hope this can help somebody out.



Ron
 
You're very welcome! I've been a TDR member for about 5 years now and I do way more taking than giving, I just wanted to contribute something.



Ron
 
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